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sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 2016.12 w 1 interface connector for railway applications tj*a series 0ofupvdimpdljoheftjhoqspwjeftbdmfbsubdujmf dmjdlboetjnqmjgjfepqfsbujpot 5iftmjefmpdljteftjhofeupqsfwfoujobewfsufouvompdljoh 1sfttdpoubduqjoxjuitvggjdjfounbujohhvjef 5ifqpjoudpoubdutusvduvsf general tj*a series interface connectors for railway car stock applications. it can be attached to 3u4hp size panels for vme rack or compact pci rack. pcb mount type and in-line type are available. suitable for use with 16 to 22awg wire. features 1. one-touch locking system a one-touch locking structure that delivers a simple, user friendly operation and emits a clear tact ile upon completion. (fig.1) 2. lock hold slide button our proprietary slide lock de sign prevents inadvertent unlocking. the slide lock can be visually inspected to ensure lock engagement. (fig.2 ) 3. pressed contacts the tj*a series use a pressed style contact. two points of contact are achieved by a spring contact portion and non-spring contact portion. this realizes space saving and high reliability. the contact has been designed with tapers to prevent buckling. suitable for (16 to 22awg) wire. (fig.3 ) 4. two different cable outlet options there are two directions available for the cable outlets, 45 degree upward or downward. 5. aluminum die cast cover aluminum was selected for the plug side cover due to its lightweight and emi performance. 6. rugged structure the pcb type receptacle is designed with screw locations that allow it to be secured to the pcb or panel. this feature prevents insertion and extraction stress delivered to the soldered area. (pcb-mount type only.) 7. contact protection surrounding structure protects the contacts from possible dust attachment fallen from the top of the plug during insertion and extraction for system maintenance. 8. flexibility and options of our coding key system our die cast coding key system offers up to 100 combinations and allows you to use multiple connectors without the danger of miss-mating. slide lock locked slide lock unlocked -fwfspqfsbujpo jtbwbjmbcmf -fwfspqfsbujpo jtjobddfttjcmf taper for easy mating suf cient mating guide &btz nbujoh red mark is visible red mark is covered spring contact non-spring contact fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 tj*a series interface connector for railway applications product speci cations ratings voltage ac/dc 30v, 130v op. temp. range -40 to +105? (note 2) current 4a/pin (note 1) with hf-wv0 1.25 sq (16awg) stor. temp. range -55 to +85? (note 3) items speci cations conditions 1. contact resistance 10m?max (note 4) measured at 100ma 2. insulation resistance minimum of 5,000m? measured at dc 500v 3. withstand voltage no ashover or breakdown apply ac 1,260 v for 1 minute 4. durability contact resistance : increase by 20m?or less from the initial value 500 mating cycles 5. vibration resistance 1) no electric outage of 10? or more 2) no breakage, cracks or loosened parts jis e 4031, section 1, grade b freq. range : 5-150hz, vib. cond. rms : 7.9m/s 2 test for 5 hours each for 3 axial directions 6. shock resistance jis e 4031, section 1, grade b acceleration 50m/s 2 , duration 30 ms, half-sine wave, test 3 times each for 3 axial directions 7. temperature cycles 1) change of contact resistance : 20m?max 2) no breakage, cracks or loose parts. temperature : -40 +15 to +35 +105 +15 to +35? time : 30 2 to 3 30 2 to 3 min repeat 5 cycles of the above. 8. moisture-resistance 1) change of contact resistance : 20m?max 2) insulation resistance : minimum of 1,000m? (after drying) 3) no breakage, cracks or loose parts leave in temperature 60 ??, humidity 95% for 96 hours. (in mated condition) note 1 : depending on pcb design and cables used. note 2 : includs temperature rise caused by current ow. note 3 : packing materials not included. operating temperature rang e is applied to storage conditions after mounting the produc t. note 4 : excluding conductor resistance of the cable. materials / finish receptacle (pcb type) parts materials color/finish remarks insulator pbt resin black ul94v-0 contact copper alloy partially gold plated ? insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? receptacle (in-line type) parts materials color/finish remarks insulator pbt resin black ul94v-0 insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? plug parts materials color/finish remarks insulator pbt resin black ul94v-0 cover case aluminum alloy chrome plating over nickel under plating ? ground contact phosphorous bronze nickel plating ? lever stainless steel ? ? spring stainless steel ? ? retention plate stainless steel ? ? clamp metal steel nickel plating ? screw steel nickel plating ? crimp contact parts materials color/finish remarks crimp contact copper alloy contact area: gold plating barrel area: tin plating ? coding key system parts materials color/finish remarks coding key system zinc alloy nickel plating ? screw steel nickel plating ? cap parts materials color/finish remarks cap pc resin black ul94v-0 3 tj*a series interface connector for railway applications product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. receptacle (pcb type) tj 10 a ? 41 p ? ?
^ _ ^ ` a ) receptacle (in-line type) tj 50 a ? 41 p ^ _ ^ ` a plug tj 50 a ? 41 s ? u ? $7 ^ _ ^ ` a b c ^ series name tj ? a _ wiring style 10 50 right angle dip crimp type ` no. of contacts 28 41 28 contacts 41 contacts a connector type p s ky receptacle connector (male contacts) plug connector (female contacts) coding key system b cable outlet direction u d 45 degrees upward 45 degrees downward c clamp metal type cv cv1 standard for cable tie fixing d applicable cable type 1618 2022 0.75 ? 1.25sq ( 16 to 18awg ) 0.3 ? 0.5sq ( 20 to 22awg ) e contact type pc y sc crimp contact for receptacle (male contact) crimp contact for plug (female contact) f delivery form (note 1) none y f loose piece contacts (100 pcs/pack) reel contacts (4,000 pcs/reel) ) contact plating type a contact area : gold plating ) serial number none a standard for thin cable insulation ) special specifications none contact area : gold plating thickness 0.76? ) key type (note 2) p* y s* male side key (5 types of pa, pb, pc, pd and pe) female side key (5 types of sa, sb, sc, sd and se) ) cap dc cap note 1 : if the manual crimp tool is used, make sure you select the loose piece contacts. note 2 : all types are compatible regardless of the receptacle or plug. make sure that the p (male) and s (female) are paired together, such as the tj-ky-pa for the receptacle and the tj-ky-sa for t he plug. functional diagram crimp contact tj 50 a ? 1618 sc f a ? a ? ?
^ _ ^ d e f) ) ) coding key system tj ? ky ? pa ^ a ) cap tja ? p ? dc ^ a) coding key system y 2 tj-ky-** 3 receptacle (pcb type) y 2 tj10a-**p 3 plug (upward facing cable outlet) 2 tj50a-41s-u-cv 3 coding key system y 2 tj-ky-** 3 crimp contact (male) y 2 tj50a-****pc*a 3 cap receptacle (in-line type) y 2 tj50a-41p 3 plug(downward facing cable outlet) y 2 tj50a-41s-d-cv 3 crimp contact (female) y 2 tj50a-****sc*a 3 4 tj*a series interface connector for railway applications receptacle (pcb type) contact no.1 contact no.d contact no.e 12.65 0.55 0.7 63.9 72.4 6.05 80 72.1 58.5 4.5 b a 610 3 5 c 0.64 m2.50.45 14.5 66 19 79.25 p= q attachment part no. hrs no. a b c d e (no. of contacts) remarks tj10a-28p 236-3118-3 00 ??? 15 28 contact area : gold plating 0.76m tj10a-41p 236-3100-8 00 2.25 56.25 2.5 28 41 note : pcb securing screws are not included with this product. receptacle (in-line type) 14.5 66 30 16.5 13.55 72.4 63.9 13.2 19 79.25 80 q attachment part no. hrs no. no. of contacts remarks tj50a-41p 236-3117-0 00 41 ? 5 tj*a series interface connector for railway applications plug cap q terminal housing m30.54 (ground cable connection point) m30.5 m30.5 (10) 4.5 51 1.6 44 7 67.1 63.5 14.3 8.5 12.9 34 79.3 84.1 7.35 6.5 10.75 84.1 79.3 34 4.75 8.15 87.9 (a) (b) q fastening screw q cable clamp cv or cv1 51 44 33 1.6 2.5 12.6 or part no. hrs no. a b no. of contacts remarks tj50a-41s-u-cv 236-3101-0 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv tj50a-41s-u-cv(01) 236-3101-0 01 4.8 3.8 41 only insulator u tj50a-41s-u-cv(02) 236-3101-0 02 ?? ? only clamp metal cv tj50a-41s-d-cv 236-3102-3 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv tj50a-41s-d-cv(01) 236-3102-3 01 3.8 4.8 41 only insulator d tj50a-41s-u-cv1 236-3119-6 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv1 tj50a-41s-u-cv1(02) 236-3119-6 02 ?? ? only clamp metal cv1 tj50a-41s-d-cv1 236-3120-5 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv1 coding key system m2.50.45 m2.50.45 5+,:1? 5+,:4? 6.3 0.9 7.7 9.7 12.8 (11) 6.3 0.9 11.7 12.8 a p s a part no. hrs no. remarks tja-p-dc 236-3128-0 ? part no. hrs no. remarks tj-ky-pa 236-3107-7 50 pcs/pack tj-ky-pb 236-3108-0 tj-ky-pc 236-3109-2 tj-ky-pd 236-3110-1 tj-ky-pe 236-3111-4 tj-ky-sa 236-3112-7 tj-ky-sb 236-3113-0 tj-ky-sc 236-3114-2 tj-ky-sd 236-3115-5 tj-ky-se 236-3116-8 10.6 2.6 18.7 74.8 6 tj*a series interface connector for railway applications crimp contact (female) part no. hrs no. a b c d remarks tj50a-1618sca 236-3103-6 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022sca 236-3104-9 1.9 3.3 2.7 3.35 tj50a-1618scfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022scfa 1.9 3.3 2.7 3.35 tj50a-1618sca-a 236-3122-0 2.6 2.9 3.45 2.9 contact area : gold 0.76 m discrete contacts (100 pcs/pack) TJ50A-2022SCA-A 236-3123-0 1.9 2.4 2.7 1.94 crimp contact (male) b manual crimp tools part no. hrs no. a b c d remarks tj50a-1618pca 236-3105-1 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022pca 236-3106-4 1.9 3.3 2.7 3.35 tj50a-1618pcfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022pcfa 1.9 3.3 2.7 3.35 tool frame * die set upper row : part no. lower row : hrs no. applicable contacts applicable cables maker part no. nominal cross section mm 2 ht702 2 250-1001-1 3 tj50a-1618-a 2 250-1023-4 3 tj50a-1618pca tj50a-1618sca hitachi metals, ltd. hf-wv0 nh-wex0 1.25 0.75 tj50a-2022-a 2 250-1024-7 3 tj50a-2022pca tj50a-2022sca 0.5 nh-wex0 0.3 tj50a-17-a 2 250-1033-0 3 tj50a-1618sca-a huber+suhner radox tenuis-tw 1 tj50a-18-a 2 250-1034-0 3 0.75 tj50a-20-a 2 250-1035-0 3 TJ50A-2022SCA-A 0.5 * note : part numbers listed above are for complete die sets. spare or replacement parts are on page 7. applicable wire gauge marking 17.8 2.15 (b) (a) 2.25 2.15 (d) (c) 1618p applicable wire gauge marking 0.7 2.25 1.35 2.15 26.25 (a) (b) (c) (d) 7 tj*a series interface connector for railway applications b manual crimp tools the hirose hand tool for the tj*a series features replaceable die sets and parts. this allows you the ability to use one hiros e tool body and switch between the two hirose die sets to crimp either of the tj*a terminals. due to wear, neglect or loss, replacement parts are also available for the hirose die sets. please see the chart at the bottom of page seven for these part numbers. please be careful to select the correct replacement part based on the terminal and wire size you are t rying to crimp. if you have any concern on the correct part to purchase, a hirose sales representative will be glad to assist in selecting the correct part. *please refer to the bottom of page 6 and 7 for product numbers and descriptions. ?5ppm'sbnf part no. hrs no. ht702 250-1001-1 00 b automatic crimper please call us. b extraction tools part no. hrs no. remarks pq50s/re-md 902-2202-2 00 1 pcs/box 5if xjsf dsjnqfs boe jotvmbujpo dsjnqfs bsf xjsf hbvhf tqfdjgjd &bdidsjnqjohmpdbujpojtnbslfepo uifqbsu1mfbtfnblftvsfuibuzpv ibwffbdidsjnqfspsjfoubufeupuif tqfdjp dxjsfhbvhfzpvbsfvtjoh ? tool frame ? crimp spacer ? wire crimper ? insulation crimper m3 screw (included with tool frame ? ) m2 screw (included with tool frame ? ) ? tool frame ?? contact holders a, b assembled ? wire anvil ? insulation anvil m3 screw (included with tool frame ? ) ? contact holder b ? contact holder a upper row : product no. / lower row : hrs no. ? ic insulation crimper ? wc ( wire crimper ) ? ia ( insulation anvil ) ? wa ( wire anvil ) ? contact holder a ? contact holder b ? crimper spacer 286648 2 250-1023-4(61) 3 286649 2 250-1023-4(62) 3 286650 2 250-1023-4(63) 3 286651 2 250-1023-4(64) 3 286652 2 250-1023-4(65) 3 286653 2 250-1023-4(66) 3 285996 2 250-1023-4(67) 3 286654 2 250-1024-7(61) 3 286655 2 250-1024-7(62) 3 286656 2 250-1024-7(63) 3 286657 2 250-1024-7(64) 3 286652 2 250-1024-7(65) 3 286653 2 250-1024-7(66) 3 285996 2 250-1024-7(67) 3 287347 2 250-1033-0(61) 3 286960 2 250-1033-0(62) 3 287343 2 250-1033-0(63) 3 286651 2 250-1033-0(64) 3 286652 2 250-1033-0(65) 3 286653 2 250-1033-0(66) 3 285996 2 250-1033-0(67) 3 287342 2 250-1034-0(61) 3 286649 2 250-1034-0(62) 3 287343 2 250-1034-0(63) 3 286651 2 250-1034-0(64) 3 286652 2 250-1034-0(65) 3 286653 2 250-1034-0(66) 3 285996 2 250-1034-0(67) 3 287344 2 250-1035-0(61) 3 286655 2 250-1035-0(62) 3 287345 2 250-1035-0(63) 3 286657 2 250-1035-0(64) 3 286652 2 250-1035-0(65) 3 286653 2 250-1035-0(66) 3 285996 2 250-1035-0(67) 3 * note : part numbers listed above are for component parts needed for repair or service. part numbers for complete die sets ca n be found on page 6. 8 tj*a series interface connector for railway applications b recommended pcb layout dimensions (pcb thickness : t= 1.6mm) tj10a-**p (land dia.) (through-hole finished dia.) e d? 1.2 0.1 y 0 ? 1.8 0.1 contact no.d contact no.14 contact no.1 e ( 88.9 ) 72.10.05 58.50.05 b 0.05 p= 4.5 0.05 p= 4.50.05 a0.05 6 0.05 5 0.05 c0.05 9.890.05 ( 3.57 ) 2( 2.7 ) 2?2.8 0.1 y 0 part no. a b c d tj10a-28p ? ? ? 28 tj10a-41p 2.25 56.25 2.5 41 for dimensions in "( )", apply dimensions of euroboard standards. b recommended panel dimensions 72.40.1 65.60.1 13.850.1 19.40.15 (spacer outline) 80 (spacer outline) panel thickness : a r30.15 (spacer outline) 2?2.7 0.05 0 4r 10.05 part no. panel thickness : a tj10a-28p 2.50.1 tj10a-41p tj50a-41p 2.5 +0.7/-0.2 note 1 : if the panel thickness is less than what was described above, then spacers can be used to adjust the panel thickness. note 2 : if conditions exist where emc/emi is required, apply a conductive surface treatment such as a non-chromate treatment to the panel surface. the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ?
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 2016.12 w 1 interface connector for railway applications tj*a series 0ofupvdimpdljoheftjhoqspwjeftbdmfbsubdujmf dmjdlboetjnqmjgjfepqfsbujpot 5iftmjefmpdljteftjhofeupqsfwfoujobewfsufouvompdljoh 1sfttdpoubduqjoxjuitvggjdjfounbujohhvjef 5ifqpjoudpoubdutusvduvsf general tj*a series interface connectors for railway car stock applications. it can be attached to 3u4hp size panels for vme rack or compact pci rack. pcb mount type and in-line type are available. suitable for use with 16 to 22awg wire. features 1. one-touch locking system a one-touch locking structure that delivers a simple, user friendly operation and emits a clear tact ile upon completion. (fig.1) 2. lock hold slide button our proprietary slide lock de sign prevents inadvertent unlocking. the slide lock can be visually inspected to ensure lock engagement. (fig.2 ) 3. pressed contacts the tj*a series use a pressed style contact. two points of contact are achieved by a spring contact portion and non-spring contact portion. this realizes space saving and high reliability. the contact has been designed with tapers to prevent buckling. suitable for (16 to 22awg) wire. (fig.3 ) 4. two different cable outlet options there are two directions available for the cable outlets, 45 degree upward or downward. 5. aluminum die cast cover aluminum was selected for the plug side cover due to its lightweight and emi performance. 6. rugged structure the pcb type receptacle is designed with screw locations that allow it to be secured to the pcb or panel. this feature prevents insertion and extraction stress delivered to the soldered area. (pcb-mount type only.) 7. contact protection surrounding structure protects the contacts from possible dust attachment fallen from the top of the plug during insertion and extraction for system maintenance. 8. flexibility and options of our coding key system our die cast coding key system offers up to 100 combinations and allows you to use multiple connectors without the danger of miss-mating. slide lock locked slide lock unlocked -fwfspqfsbujpo jtbwbjmbcmf -fwfspqfsbujpo jtjobddfttjcmf taper for easy mating suf cient mating guide &btz nbujoh red mark is visible red mark is covered spring contact non-spring contact fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 tj*a series interface connector for railway applications product speci cations ratings voltage ac/dc 30v, 130v op. temp. range -40 to +105? (note 2) current 4a/pin (note 1) with hf-wv0 1.25 sq (16awg) stor. temp. range -55 to +85? (note 3) items speci cations conditions 1. contact resistance 10m?max (note 4) measured at 100ma 2. insulation resistance minimum of 5,000m? measured at dc 500v 3. withstand voltage no ashover or breakdown apply ac 1,260 v for 1 minute 4. durability contact resistance : increase by 20m?or less from the initial value 500 mating cycles 5. vibration resistance 1) no electric outage of 10? or more 2) no breakage, cracks or loosened parts jis e 4031, section 1, grade b freq. range : 5-150hz, vib. cond. rms : 7.9m/s 2 test for 5 hours each for 3 axial directions 6. shock resistance jis e 4031, section 1, grade b acceleration 50m/s 2 , duration 30 ms, half-sine wave, test 3 times each for 3 axial directions 7. temperature cycles 1) change of contact resistance : 20m?max 2) no breakage, cracks or loose parts. temperature : -40 +15 to +35 +105 +15 to +35? time : 30 2 to 3 30 2 to 3 min repeat 5 cycles of the above. 8. moisture-resistance 1) change of contact resistance : 20m?max 2) insulation resistance : minimum of 1,000m? (after drying) 3) no breakage, cracks or loose parts leave in temperature 60 ??, humidity 95% for 96 hours. (in mated condition) note 1 : depending on pcb design and cables used. note 2 : includs temperature rise caused by current ow. note 3 : packing materials not included. operating temperature rang e is applied to storage conditions after mounting the produc t. note 4 : excluding conductor resistance of the cable. materials / finish receptacle (pcb type) parts materials color/finish remarks insulator pbt resin black ul94v-0 contact copper alloy partially gold plated ? insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? receptacle (in-line type) parts materials color/finish remarks insulator pbt resin black ul94v-0 insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? plug parts materials color/finish remarks insulator pbt resin black ul94v-0 cover case aluminum alloy chrome plating over nickel under plating ? ground contact phosphorous bronze nickel plating ? lever stainless steel ? ? spring stainless steel ? ? retention plate stainless steel ? ? clamp metal steel nickel plating ? screw steel nickel plating ? crimp contact parts materials color/finish remarks crimp contact copper alloy contact area: gold plating barrel area: tin plating ? coding key system parts materials color/finish remarks coding key system zinc alloy nickel plating ? screw steel nickel plating ? cap parts materials color/finish remarks cap pc resin black ul94v-0 3 tj*a series interface connector for railway applications product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. receptacle (pcb type) tj 10 a ? 41 p ? ?
^ _ ^ ` a ) receptacle (in-line type) tj 50 a ? 41 p ^ _ ^ ` a plug tj 50 a ? 41 s ? u ? $7 ^ _ ^ ` a b c ^ series name tj ? a _ wiring style 10 50 right angle dip crimp type ` no. of contacts 28 41 28 contacts 41 contacts a connector type p s ky receptacle connector (male contacts) plug connector (female contacts) coding key system b cable outlet direction u d 45 degrees upward 45 degrees downward c clamp metal type cv cv1 standard for cable tie fixing d applicable cable type 1618 2022 0.75 ? 1.25sq ( 16 to 18awg ) 0.3 ? 0.5sq ( 20 to 22awg ) e contact type pc y sc crimp contact for receptacle (male contact) crimp contact for plug (female contact) f delivery form (note 1) none y f loose piece contacts (100 pcs/pack) reel contacts (4,000 pcs/reel) ) contact plating type a contact area : gold plating ) serial number none a standard for thin cable insulation ) special specifications none contact area : gold plating thickness 0.76? ) key type (note 2) p* y s* male side key (5 types of pa, pb, pc, pd and pe) female side key (5 types of sa, sb, sc, sd and se) ) cap dc cap note 1 : if the manual crimp tool is used, make sure you select the loose piece contacts. note 2 : all types are compatible regardless of the receptacle or plug. make sure that the p (male) and s (female) are paired together, such as the tj-ky-pa for the receptacle and the tj-ky-sa for t he plug. functional diagram crimp contact tj 50 a ? 1618 sc f a ? a ? ?
^ _ ^ d e f) ) ) coding key system tj ? ky ? pa ^ a ) cap tja ? p ? dc ^ a) coding key system y 2 tj-ky-** 3 receptacle (pcb type) y 2 tj10a-**p 3 plug (upward facing cable outlet) 2 tj50a-41s-u-cv 3 coding key system y 2 tj-ky-** 3 crimp contact (male) y 2 tj50a-****pc*a 3 cap receptacle (in-line type) y 2 tj50a-41p 3 plug(downward facing cable outlet) y 2 tj50a-41s-d-cv 3 crimp contact (female) y 2 tj50a-****sc*a 3 4 tj*a series interface connector for railway applications receptacle (pcb type) contact no.1 contact no.d contact no.e 12.65 0.55 0.7 63.9 72.4 6.05 80 72.1 58.5 4.5 b a 610 3 5 c 0.64 m2.50.45 14.5 66 19 79.25 p= q attachment part no. hrs no. a b c d e (no. of contacts) remarks tj10a-28p 236-3118-3 00 ??? 15 28 contact area : gold plating 0.76m tj10a-41p 236-3100-8 00 2.25 56.25 2.5 28 41 note : pcb securing screws are not included with this product. receptacle (in-line type) 14.5 66 30 16.5 13.55 72.4 63.9 13.2 19 79.25 80 q attachment part no. hrs no. no. of contacts remarks tj50a-41p 236-3117-0 00 41 ? 5 tj*a series interface connector for railway applications plug cap q terminal housing m30.54 (ground cable connection point) m30.5 m30.5 (10) 4.5 51 1.6 44 7 67.1 63.5 14.3 8.5 12.9 34 79.3 84.1 7.35 6.5 10.75 84.1 79.3 34 4.75 8.15 87.9 (a) (b) q fastening screw q cable clamp cv or cv1 51 44 33 1.6 2.5 12.6 or part no. hrs no. a b no. of contacts remarks tj50a-41s-u-cv 236-3101-0 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv tj50a-41s-u-cv(01) 236-3101-0 01 4.8 3.8 41 only insulator u tj50a-41s-u-cv(02) 236-3101-0 02 ?? ? only clamp metal cv tj50a-41s-d-cv 236-3102-3 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv tj50a-41s-d-cv(01) 236-3102-3 01 3.8 4.8 41 only insulator d tj50a-41s-u-cv1 236-3119-6 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv1 tj50a-41s-u-cv1(02) 236-3119-6 02 ?? ? only clamp metal cv1 tj50a-41s-d-cv1 236-3120-5 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv1 coding key system m2.50.45 m2.50.45 5+,:1? 5+,:4? 6.3 0.9 7.7 9.7 12.8 (11) 6.3 0.9 11.7 12.8 a p s a part no. hrs no. remarks tja-p-dc 236-3128-0 ? part no. hrs no. remarks tj-ky-pa 236-3107-7 50 pcs/pack tj-ky-pb 236-3108-0 tj-ky-pc 236-3109-2 tj-ky-pd 236-3110-1 tj-ky-pe 236-3111-4 tj-ky-sa 236-3112-7 tj-ky-sb 236-3113-0 tj-ky-sc 236-3114-2 tj-ky-sd 236-3115-5 tj-ky-se 236-3116-8 10.6 2.6 18.7 74.8 6 tj*a series interface connector for railway applications crimp contact (female) part no. hrs no. a b c d remarks tj50a-1618sca 236-3103-6 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022sca 236-3104-9 1.9 3.3 2.7 3.35 tj50a-1618scfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022scfa 1.9 3.3 2.7 3.35 tj50a-1618sca-a 236-3122-0 2.6 2.9 3.45 2.9 contact area : gold 0.76 m discrete contacts (100 pcs/pack) TJ50A-2022SCA-A 236-3123-0 1.9 2.4 2.7 1.94 crimp contact (male) b manual crimp tools part no. hrs no. a b c d remarks tj50a-1618pca 236-3105-1 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022pca 236-3106-4 1.9 3.3 2.7 3.35 tj50a-1618pcfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022pcfa 1.9 3.3 2.7 3.35 tool frame * die set upper row : part no. lower row : hrs no. applicable contacts applicable cables maker part no. nominal cross section mm 2 ht702 2 250-1001-1 3 tj50a-1618-a 2 250-1023-4 3 tj50a-1618pca tj50a-1618sca hitachi metals, ltd. hf-wv0 nh-wex0 1.25 0.75 tj50a-2022-a 2 250-1024-7 3 tj50a-2022pca tj50a-2022sca 0.5 nh-wex0 0.3 tj50a-17-a 2 250-1033-0 3 tj50a-1618sca-a huber+suhner radox tenuis-tw 1 tj50a-18-a 2 250-1034-0 3 0.75 tj50a-20-a 2 250-1035-0 3 TJ50A-2022SCA-A 0.5 * note : part numbers listed above are for complete die sets. spare or replacement parts are on page 7. applicable wire gauge marking 17.8 2.15 (b) (a) 2.25 2.15 (d) (c) 1618p applicable wire gauge marking 0.7 2.25 1.35 2.15 26.25 (a) (b) (c) (d) 7 tj*a series interface connector for railway applications b manual crimp tools the hirose hand tool for the tj*a series features replaceable die sets and parts. this allows you the ability to use one hiros e tool body and switch between the two hirose die sets to crimp either of the tj*a terminals. due to wear, neglect or loss, replacement parts are also available for the hirose die sets. please see the chart at the bottom of page seven for these part numbers. please be careful to select the correct replacement part based on the terminal and wire size you are t rying to crimp. if you have any concern on the correct part to purchase, a hirose sales representative will be glad to assist in selecting the correct part. *please refer to the bottom of page 6 and 7 for product numbers and descriptions. ?5ppm'sbnf part no. hrs no. ht702 250-1001-1 00 b automatic crimper please call us. b extraction tools part no. hrs no. remarks pq50s/re-md 902-2202-2 00 1 pcs/box 5if xjsf dsjnqfs boe jotvmbujpo dsjnqfs bsf xjsf hbvhf tqfdjgjd &bdidsjnqjohmpdbujpojtnbslfepo uifqbsu1mfbtfnblftvsfuibuzpv ibwffbdidsjnqfspsjfoubufeupuif tqfdjp dxjsfhbvhfzpvbsfvtjoh ? tool frame ? crimp spacer ? wire crimper ? insulation crimper m3 screw (included with tool frame ? ) m2 screw (included with tool frame ? ) ? tool frame ?? contact holders a, b assembled ? wire anvil ? insulation anvil m3 screw (included with tool frame ? ) ? contact holder b ? contact holder a upper row : product no. / lower row : hrs no. ? ic insulation crimper ? wc ( wire crimper ) ? ia ( insulation anvil ) ? wa ( wire anvil ) ? contact holder a ? contact holder b ? crimper spacer 286648 2 250-1023-4(61) 3 286649 2 250-1023-4(62) 3 286650 2 250-1023-4(63) 3 286651 2 250-1023-4(64) 3 286652 2 250-1023-4(65) 3 286653 2 250-1023-4(66) 3 285996 2 250-1023-4(67) 3 286654 2 250-1024-7(61) 3 286655 2 250-1024-7(62) 3 286656 2 250-1024-7(63) 3 286657 2 250-1024-7(64) 3 286652 2 250-1024-7(65) 3 286653 2 250-1024-7(66) 3 285996 2 250-1024-7(67) 3 287347 2 250-1033-0(61) 3 286960 2 250-1033-0(62) 3 287343 2 250-1033-0(63) 3 286651 2 250-1033-0(64) 3 286652 2 250-1033-0(65) 3 286653 2 250-1033-0(66) 3 285996 2 250-1033-0(67) 3 287342 2 250-1034-0(61) 3 286649 2 250-1034-0(62) 3 287343 2 250-1034-0(63) 3 286651 2 250-1034-0(64) 3 286652 2 250-1034-0(65) 3 286653 2 250-1034-0(66) 3 285996 2 250-1034-0(67) 3 287344 2 250-1035-0(61) 3 286655 2 250-1035-0(62) 3 287345 2 250-1035-0(63) 3 286657 2 250-1035-0(64) 3 286652 2 250-1035-0(65) 3 286653 2 250-1035-0(66) 3 285996 2 250-1035-0(67) 3 * note : part numbers listed above are for component parts needed for repair or service. part numbers for complete die sets ca n be found on page 6. 8 tj*a series interface connector for railway applications b recommended pcb layout dimensions (pcb thickness : t= 1.6mm) tj10a-**p (land dia.) (through-hole finished dia.) e d? 1.2 0.1 y 0 ? 1.8 0.1 contact no.d contact no.14 contact no.1 e ( 88.9 ) 72.10.05 58.50.05 b 0.05 p= 4.5 0.05 p= 4.50.05 a0.05 6 0.05 5 0.05 c0.05 9.890.05 ( 3.57 ) 2( 2.7 ) 2?2.8 0.1 y 0 part no. a b c d tj10a-28p ? ? ? 28 tj10a-41p 2.25 56.25 2.5 41 for dimensions in "( )", apply dimensions of euroboard standards. b recommended panel dimensions 72.40.1 65.60.1 13.850.1 19.40.15 (spacer outline) 80 (spacer outline) panel thickness : a r30.15 (spacer outline) 2?2.7 0.05 0 4r 10.05 part no. panel thickness : a tj10a-28p 2.50.1 tj10a-41p tj50a-41p 2.5 +0.7/-0.2 note 1 : if the panel thickness is less than what was described above, then spacers can be used to adjust the panel thickness. note 2 : if conditions exist where emc/emi is required, apply a conductive surface treatment such as a non-chromate treatment to the panel surface. the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ?
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 2016.12 w 1 interface connector for railway applications tj*a series 0ofupvdimpdljoheftjhoqspwjeftbdmfbsubdujmf dmjdlboetjnqmjgjfepqfsbujpot 5iftmjefmpdljteftjhofeupqsfwfoujobewfsufouvompdljoh 1sfttdpoubduqjoxjuitvggjdjfounbujohhvjef 5ifqpjoudpoubdutusvduvsf general tj*a series interface connectors for railway car stock applications. it can be attached to 3u4hp size panels for vme rack or compact pci rack. pcb mount type and in-line type are available. suitable for use with 16 to 22awg wire. features 1. one-touch locking system a one-touch locking structure that delivers a simple, user friendly operation and emits a clear tact ile upon completion. (fig.1) 2. lock hold slide button our proprietary slide lock de sign prevents inadvertent unlocking. the slide lock can be visually inspected to ensure lock engagement. (fig.2 ) 3. pressed contacts the tj*a series use a pressed style contact. two points of contact are achieved by a spring contact portion and non-spring contact portion. this realizes space saving and high reliability. the contact has been designed with tapers to prevent buckling. suitable for (16 to 22awg) wire. (fig.3 ) 4. two different cable outlet options there are two directions available for the cable outlets, 45 degree upward or downward. 5. aluminum die cast cover aluminum was selected for the plug side cover due to its lightweight and emi performance. 6. rugged structure the pcb type receptacle is designed with screw locations that allow it to be secured to the pcb or panel. this feature prevents insertion and extraction stress delivered to the soldered area. (pcb-mount type only.) 7. contact protection surrounding structure protects the contacts from possible dust attachment fallen from the top of the plug during insertion and extraction for system maintenance. 8. flexibility and options of our coding key system our die cast coding key system offers up to 100 combinations and allows you to use multiple connectors without the danger of miss-mating. slide lock locked slide lock unlocked -fwfspqfsbujpo jtbwbjmbcmf -fwfspqfsbujpo jtjobddfttjcmf taper for easy mating suf cient mating guide &btz nbujoh red mark is visible red mark is covered spring contact non-spring contact fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 tj*a series interface connector for railway applications product speci cations ratings voltage ac/dc 30v, 130v op. temp. range -40 to +105? (note 2) current 4a/pin (note 1) with hf-wv0 1.25 sq (16awg) stor. temp. range -55 to +85? (note 3) items speci cations conditions 1. contact resistance 10m?max (note 4) measured at 100ma 2. insulation resistance minimum of 5,000m? measured at dc 500v 3. withstand voltage no ashover or breakdown apply ac 1,260 v for 1 minute 4. durability contact resistance : increase by 20m?or less from the initial value 500 mating cycles 5. vibration resistance 1) no electric outage of 10? or more 2) no breakage, cracks or loosened parts jis e 4031, section 1, grade b freq. range : 5-150hz, vib. cond. rms : 7.9m/s 2 test for 5 hours each for 3 axial directions 6. shock resistance jis e 4031, section 1, grade b acceleration 50m/s 2 , duration 30 ms, half-sine wave, test 3 times each for 3 axial directions 7. temperature cycles 1) change of contact resistance : 20m?max 2) no breakage, cracks or loose parts. temperature : -40 +15 to +35 +105 +15 to +35? time : 30 2 to 3 30 2 to 3 min repeat 5 cycles of the above. 8. moisture-resistance 1) change of contact resistance : 20m?max 2) insulation resistance : minimum of 1,000m? (after drying) 3) no breakage, cracks or loose parts leave in temperature 60 ??, humidity 95% for 96 hours. (in mated condition) note 1 : depending on pcb design and cables used. note 2 : includs temperature rise caused by current ow. note 3 : packing materials not included. operating temperature rang e is applied to storage conditions after mounting the produc t. note 4 : excluding conductor resistance of the cable. materials / finish receptacle (pcb type) parts materials color/finish remarks insulator pbt resin black ul94v-0 contact copper alloy partially gold plated ? insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? receptacle (in-line type) parts materials color/finish remarks insulator pbt resin black ul94v-0 insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? plug parts materials color/finish remarks insulator pbt resin black ul94v-0 cover case aluminum alloy chrome plating over nickel under plating ? ground contact phosphorous bronze nickel plating ? lever stainless steel ? ? spring stainless steel ? ? retention plate stainless steel ? ? clamp metal steel nickel plating ? screw steel nickel plating ? crimp contact parts materials color/finish remarks crimp contact copper alloy contact area: gold plating barrel area: tin plating ? coding key system parts materials color/finish remarks coding key system zinc alloy nickel plating ? screw steel nickel plating ? cap parts materials color/finish remarks cap pc resin black ul94v-0 3 tj*a series interface connector for railway applications product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. receptacle (pcb type) tj 10 a ? 41 p ? ?
^ _ ^ ` a ) receptacle (in-line type) tj 50 a ? 41 p ^ _ ^ ` a plug tj 50 a ? 41 s ? u ? $7 ^ _ ^ ` a b c ^ series name tj ? a _ wiring style 10 50 right angle dip crimp type ` no. of contacts 28 41 28 contacts 41 contacts a connector type p s ky receptacle connector (male contacts) plug connector (female contacts) coding key system b cable outlet direction u d 45 degrees upward 45 degrees downward c clamp metal type cv cv1 standard for cable tie fixing d applicable cable type 1618 2022 0.75 ? 1.25sq ( 16 to 18awg ) 0.3 ? 0.5sq ( 20 to 22awg ) e contact type pc y sc crimp contact for receptacle (male contact) crimp contact for plug (female contact) f delivery form (note 1) none y f loose piece contacts (100 pcs/pack) reel contacts (4,000 pcs/reel) ) contact plating type a contact area : gold plating ) serial number none a standard for thin cable insulation ) special specifications none contact area : gold plating thickness 0.76? ) key type (note 2) p* y s* male side key (5 types of pa, pb, pc, pd and pe) female side key (5 types of sa, sb, sc, sd and se) ) cap dc cap note 1 : if the manual crimp tool is used, make sure you select the loose piece contacts. note 2 : all types are compatible regardless of the receptacle or plug. make sure that the p (male) and s (female) are paired together, such as the tj-ky-pa for the receptacle and the tj-ky-sa for t he plug. functional diagram crimp contact tj 50 a ? 1618 sc f a ? a ? ?
^ _ ^ d e f) ) ) coding key system tj ? ky ? pa ^ a ) cap tja ? p ? dc ^ a) coding key system y 2 tj-ky-** 3 receptacle (pcb type) y 2 tj10a-**p 3 plug (upward facing cable outlet) 2 tj50a-41s-u-cv 3 coding key system y 2 tj-ky-** 3 crimp contact (male) y 2 tj50a-****pc*a 3 cap receptacle (in-line type) y 2 tj50a-41p 3 plug(downward facing cable outlet) y 2 tj50a-41s-d-cv 3 crimp contact (female) y 2 tj50a-****sc*a 3 4 tj*a series interface connector for railway applications receptacle (pcb type) contact no.1 contact no.d contact no.e 12.65 0.55 0.7 63.9 72.4 6.05 80 72.1 58.5 4.5 b a 610 3 5 c 0.64 m2.50.45 14.5 66 19 79.25 p= q attachment part no. hrs no. a b c d e (no. of contacts) remarks tj10a-28p 236-3118-3 00 ??? 15 28 contact area : gold plating 0.76m tj10a-41p 236-3100-8 00 2.25 56.25 2.5 28 41 note : pcb securing screws are not included with this product. receptacle (in-line type) 14.5 66 30 16.5 13.55 72.4 63.9 13.2 19 79.25 80 q attachment part no. hrs no. no. of contacts remarks tj50a-41p 236-3117-0 00 41 ? 5 tj*a series interface connector for railway applications plug cap q terminal housing m30.54 (ground cable connection point) m30.5 m30.5 (10) 4.5 51 1.6 44 7 67.1 63.5 14.3 8.5 12.9 34 79.3 84.1 7.35 6.5 10.75 84.1 79.3 34 4.75 8.15 87.9 (a) (b) q fastening screw q cable clamp cv or cv1 51 44 33 1.6 2.5 12.6 or part no. hrs no. a b no. of contacts remarks tj50a-41s-u-cv 236-3101-0 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv tj50a-41s-u-cv(01) 236-3101-0 01 4.8 3.8 41 only insulator u tj50a-41s-u-cv(02) 236-3101-0 02 ?? ? only clamp metal cv tj50a-41s-d-cv 236-3102-3 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv tj50a-41s-d-cv(01) 236-3102-3 01 3.8 4.8 41 only insulator d tj50a-41s-u-cv1 236-3119-6 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv1 tj50a-41s-u-cv1(02) 236-3119-6 02 ?? ? only clamp metal cv1 tj50a-41s-d-cv1 236-3120-5 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv1 coding key system m2.50.45 m2.50.45 5+,:1? 5+,:4? 6.3 0.9 7.7 9.7 12.8 (11) 6.3 0.9 11.7 12.8 a p s a part no. hrs no. remarks tja-p-dc 236-3128-0 ? part no. hrs no. remarks tj-ky-pa 236-3107-7 50 pcs/pack tj-ky-pb 236-3108-0 tj-ky-pc 236-3109-2 tj-ky-pd 236-3110-1 tj-ky-pe 236-3111-4 tj-ky-sa 236-3112-7 tj-ky-sb 236-3113-0 tj-ky-sc 236-3114-2 tj-ky-sd 236-3115-5 tj-ky-se 236-3116-8 10.6 2.6 18.7 74.8 6 tj*a series interface connector for railway applications crimp contact (female) part no. hrs no. a b c d remarks tj50a-1618sca 236-3103-6 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022sca 236-3104-9 1.9 3.3 2.7 3.35 tj50a-1618scfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022scfa 1.9 3.3 2.7 3.35 tj50a-1618sca-a 236-3122-0 2.6 2.9 3.45 2.9 contact area : gold 0.76 m discrete contacts (100 pcs/pack) TJ50A-2022SCA-A 236-3123-0 1.9 2.4 2.7 1.94 crimp contact (male) b manual crimp tools part no. hrs no. a b c d remarks tj50a-1618pca 236-3105-1 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022pca 236-3106-4 1.9 3.3 2.7 3.35 tj50a-1618pcfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022pcfa 1.9 3.3 2.7 3.35 tool frame * die set upper row : part no. lower row : hrs no. applicable contacts applicable cables maker part no. nominal cross section mm 2 ht702 2 250-1001-1 3 tj50a-1618-a 2 250-1023-4 3 tj50a-1618pca tj50a-1618sca hitachi metals, ltd. hf-wv0 nh-wex0 1.25 0.75 tj50a-2022-a 2 250-1024-7 3 tj50a-2022pca tj50a-2022sca 0.5 nh-wex0 0.3 tj50a-17-a 2 250-1033-0 3 tj50a-1618sca-a huber+suhner radox tenuis-tw 1 tj50a-18-a 2 250-1034-0 3 0.75 tj50a-20-a 2 250-1035-0 3 TJ50A-2022SCA-A 0.5 * note : part numbers listed above are for complete die sets. spare or replacement parts are on page 7. applicable wire gauge marking 17.8 2.15 (b) (a) 2.25 2.15 (d) (c) 1618p applicable wire gauge marking 0.7 2.25 1.35 2.15 26.25 (a) (b) (c) (d) 7 tj*a series interface connector for railway applications b manual crimp tools the hirose hand tool for the tj*a series features replaceable die sets and parts. this allows you the ability to use one hiros e tool body and switch between the two hirose die sets to crimp either of the tj*a terminals. due to wear, neglect or loss, replacement parts are also available for the hirose die sets. please see the chart at the bottom of page seven for these part numbers. please be careful to select the correct replacement part based on the terminal and wire size you are t rying to crimp. if you have any concern on the correct part to purchase, a hirose sales representative will be glad to assist in selecting the correct part. *please refer to the bottom of page 6 and 7 for product numbers and descriptions. ?5ppm'sbnf part no. hrs no. ht702 250-1001-1 00 b automatic crimper please call us. b extraction tools part no. hrs no. remarks pq50s/re-md 902-2202-2 00 1 pcs/box 5if xjsf dsjnqfs boe jotvmbujpo dsjnqfs bsf xjsf hbvhf tqfdjgjd &bdidsjnqjohmpdbujpojtnbslfepo uifqbsu1mfbtfnblftvsfuibuzpv ibwffbdidsjnqfspsjfoubufeupuif tqfdjp dxjsfhbvhfzpvbsfvtjoh ? tool frame ? crimp spacer ? wire crimper ? insulation crimper m3 screw (included with tool frame ? ) m2 screw (included with tool frame ? ) ? tool frame ?? contact holders a, b assembled ? wire anvil ? insulation anvil m3 screw (included with tool frame ? ) ? contact holder b ? contact holder a upper row : product no. / lower row : hrs no. ? ic insulation crimper ? wc ( wire crimper ) ? ia ( insulation anvil ) ? wa ( wire anvil ) ? contact holder a ? contact holder b ? crimper spacer 286648 2 250-1023-4(61) 3 286649 2 250-1023-4(62) 3 286650 2 250-1023-4(63) 3 286651 2 250-1023-4(64) 3 286652 2 250-1023-4(65) 3 286653 2 250-1023-4(66) 3 285996 2 250-1023-4(67) 3 286654 2 250-1024-7(61) 3 286655 2 250-1024-7(62) 3 286656 2 250-1024-7(63) 3 286657 2 250-1024-7(64) 3 286652 2 250-1024-7(65) 3 286653 2 250-1024-7(66) 3 285996 2 250-1024-7(67) 3 287347 2 250-1033-0(61) 3 286960 2 250-1033-0(62) 3 287343 2 250-1033-0(63) 3 286651 2 250-1033-0(64) 3 286652 2 250-1033-0(65) 3 286653 2 250-1033-0(66) 3 285996 2 250-1033-0(67) 3 287342 2 250-1034-0(61) 3 286649 2 250-1034-0(62) 3 287343 2 250-1034-0(63) 3 286651 2 250-1034-0(64) 3 286652 2 250-1034-0(65) 3 286653 2 250-1034-0(66) 3 285996 2 250-1034-0(67) 3 287344 2 250-1035-0(61) 3 286655 2 250-1035-0(62) 3 287345 2 250-1035-0(63) 3 286657 2 250-1035-0(64) 3 286652 2 250-1035-0(65) 3 286653 2 250-1035-0(66) 3 285996 2 250-1035-0(67) 3 * note : part numbers listed above are for component parts needed for repair or service. part numbers for complete die sets ca n be found on page 6. 8 tj*a series interface connector for railway applications b recommended pcb layout dimensions (pcb thickness : t= 1.6mm) tj10a-**p (land dia.) (through-hole finished dia.) e d? 1.2 0.1 y 0 ? 1.8 0.1 contact no.d contact no.14 contact no.1 e ( 88.9 ) 72.10.05 58.50.05 b 0.05 p= 4.5 0.05 p= 4.50.05 a0.05 6 0.05 5 0.05 c0.05 9.890.05 ( 3.57 ) 2( 2.7 ) 2?2.8 0.1 y 0 part no. a b c d tj10a-28p ? ? ? 28 tj10a-41p 2.25 56.25 2.5 41 for dimensions in "( )", apply dimensions of euroboard standards. b recommended panel dimensions 72.40.1 65.60.1 13.850.1 19.40.15 (spacer outline) 80 (spacer outline) panel thickness : a r30.15 (spacer outline) 2?2.7 0.05 0 4r 10.05 part no. panel thickness : a tj10a-28p 2.50.1 tj10a-41p tj50a-41p 2.5 +0.7/-0.2 note 1 : if the panel thickness is less than what was described above, then spacers can be used to adjust the panel thickness. note 2 : if conditions exist where emc/emi is required, apply a conductive surface treatment such as a non-chromate treatment to the panel surface. the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ?
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 2016.12 w 1 interface connector for railway applications tj*a series 0ofupvdimpdljoheftjhoqspwjeftbdmfbsubdujmf dmjdlboetjnqmjgjfepqfsbujpot 5iftmjefmpdljteftjhofeupqsfwfoujobewfsufouvompdljoh 1sfttdpoubduqjoxjuitvggjdjfounbujohhvjef 5ifqpjoudpoubdutusvduvsf general tj*a series interface connectors for railway car stock applications. it can be attached to 3u4hp size panels for vme rack or compact pci rack. pcb mount type and in-line type are available. suitable for use with 16 to 22awg wire. features 1. one-touch locking system a one-touch locking structure that delivers a simple, user friendly operation and emits a clear tact ile upon completion. (fig.1) 2. lock hold slide button our proprietary slide lock de sign prevents inadvertent unlocking. the slide lock can be visually inspected to ensure lock engagement. (fig.2 ) 3. pressed contacts the tj*a series use a pressed style contact. two points of contact are achieved by a spring contact portion and non-spring contact portion. this realizes space saving and high reliability. the contact has been designed with tapers to prevent buckling. suitable for (16 to 22awg) wire. (fig.3 ) 4. two different cable outlet options there are two directions available for the cable outlets, 45 degree upward or downward. 5. aluminum die cast cover aluminum was selected for the plug side cover due to its lightweight and emi performance. 6. rugged structure the pcb type receptacle is designed with screw locations that allow it to be secured to the pcb or panel. this feature prevents insertion and extraction stress delivered to the soldered area. (pcb-mount type only.) 7. contact protection surrounding structure protects the contacts from possible dust attachment fallen from the top of the plug during insertion and extraction for system maintenance. 8. flexibility and options of our coding key system our die cast coding key system offers up to 100 combinations and allows you to use multiple connectors without the danger of miss-mating. slide lock locked slide lock unlocked -fwfspqfsbujpo jtbwbjmbcmf -fwfspqfsbujpo jtjobddfttjcmf taper for easy mating suf cient mating guide &btz nbujoh red mark is visible red mark is covered spring contact non-spring contact fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 tj*a series interface connector for railway applications product speci cations ratings voltage ac/dc 30v, 130v op. temp. range -40 to +105? (note 2) current 4a/pin (note 1) with hf-wv0 1.25 sq (16awg) stor. temp. range -55 to +85? (note 3) items speci cations conditions 1. contact resistance 10m?max (note 4) measured at 100ma 2. insulation resistance minimum of 5,000m? measured at dc 500v 3. withstand voltage no ashover or breakdown apply ac 1,260 v for 1 minute 4. durability contact resistance : increase by 20m?or less from the initial value 500 mating cycles 5. vibration resistance 1) no electric outage of 10? or more 2) no breakage, cracks or loosened parts jis e 4031, section 1, grade b freq. range : 5-150hz, vib. cond. rms : 7.9m/s 2 test for 5 hours each for 3 axial directions 6. shock resistance jis e 4031, section 1, grade b acceleration 50m/s 2 , duration 30 ms, half-sine wave, test 3 times each for 3 axial directions 7. temperature cycles 1) change of contact resistance : 20m?max 2) no breakage, cracks or loose parts. temperature : -40 +15 to +35 +105 +15 to +35? time : 30 2 to 3 30 2 to 3 min repeat 5 cycles of the above. 8. moisture-resistance 1) change of contact resistance : 20m?max 2) insulation resistance : minimum of 1,000m? (after drying) 3) no breakage, cracks or loose parts leave in temperature 60 ??, humidity 95% for 96 hours. (in mated condition) note 1 : depending on pcb design and cables used. note 2 : includs temperature rise caused by current ow. note 3 : packing materials not included. operating temperature rang e is applied to storage conditions after mounting the produc t. note 4 : excluding conductor resistance of the cable. materials / finish receptacle (pcb type) parts materials color/finish remarks insulator pbt resin black ul94v-0 contact copper alloy partially gold plated ? insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? receptacle (in-line type) parts materials color/finish remarks insulator pbt resin black ul94v-0 insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? plug parts materials color/finish remarks insulator pbt resin black ul94v-0 cover case aluminum alloy chrome plating over nickel under plating ? ground contact phosphorous bronze nickel plating ? lever stainless steel ? ? spring stainless steel ? ? retention plate stainless steel ? ? clamp metal steel nickel plating ? screw steel nickel plating ? crimp contact parts materials color/finish remarks crimp contact copper alloy contact area: gold plating barrel area: tin plating ? coding key system parts materials color/finish remarks coding key system zinc alloy nickel plating ? screw steel nickel plating ? cap parts materials color/finish remarks cap pc resin black ul94v-0 3 tj*a series interface connector for railway applications product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. receptacle (pcb type) tj 10 a ? 41 p ? ?
^ _ ^ ` a ) receptacle (in-line type) tj 50 a ? 41 p ^ _ ^ ` a plug tj 50 a ? 41 s ? u ? $7 ^ _ ^ ` a b c ^ series name tj ? a _ wiring style 10 50 right angle dip crimp type ` no. of contacts 28 41 28 contacts 41 contacts a connector type p s ky receptacle connector (male contacts) plug connector (female contacts) coding key system b cable outlet direction u d 45 degrees upward 45 degrees downward c clamp metal type cv cv1 standard for cable tie fixing d applicable cable type 1618 2022 0.75 ? 1.25sq ( 16 to 18awg ) 0.3 ? 0.5sq ( 20 to 22awg ) e contact type pc y sc crimp contact for receptacle (male contact) crimp contact for plug (female contact) f delivery form (note 1) none y f loose piece contacts (100 pcs/pack) reel contacts (4,000 pcs/reel) ) contact plating type a contact area : gold plating ) serial number none a standard for thin cable insulation ) special specifications none contact area : gold plating thickness 0.76? ) key type (note 2) p* y s* male side key (5 types of pa, pb, pc, pd and pe) female side key (5 types of sa, sb, sc, sd and se) ) cap dc cap note 1 : if the manual crimp tool is used, make sure you select the loose piece contacts. note 2 : all types are compatible regardless of the receptacle or plug. make sure that the p (male) and s (female) are paired together, such as the tj-ky-pa for the receptacle and the tj-ky-sa for t he plug. functional diagram crimp contact tj 50 a ? 1618 sc f a ? a ? ?
^ _ ^ d e f) ) ) coding key system tj ? ky ? pa ^ a ) cap tja ? p ? dc ^ a) coding key system y 2 tj-ky-** 3 receptacle (pcb type) y 2 tj10a-**p 3 plug (upward facing cable outlet) 2 tj50a-41s-u-cv 3 coding key system y 2 tj-ky-** 3 crimp contact (male) y 2 tj50a-****pc*a 3 cap receptacle (in-line type) y 2 tj50a-41p 3 plug(downward facing cable outlet) y 2 tj50a-41s-d-cv 3 crimp contact (female) y 2 tj50a-****sc*a 3 4 tj*a series interface connector for railway applications receptacle (pcb type) contact no.1 contact no.d contact no.e 12.65 0.55 0.7 63.9 72.4 6.05 80 72.1 58.5 4.5 b a 610 3 5 c 0.64 m2.50.45 14.5 66 19 79.25 p= q attachment part no. hrs no. a b c d e (no. of contacts) remarks tj10a-28p 236-3118-3 00 ??? 15 28 contact area : gold plating 0.76m tj10a-41p 236-3100-8 00 2.25 56.25 2.5 28 41 note : pcb securing screws are not included with this product. receptacle (in-line type) 14.5 66 30 16.5 13.55 72.4 63.9 13.2 19 79.25 80 q attachment part no. hrs no. no. of contacts remarks tj50a-41p 236-3117-0 00 41 ? 5 tj*a series interface connector for railway applications plug cap q terminal housing m30.54 (ground cable connection point) m30.5 m30.5 (10) 4.5 51 1.6 44 7 67.1 63.5 14.3 8.5 12.9 34 79.3 84.1 7.35 6.5 10.75 84.1 79.3 34 4.75 8.15 87.9 (a) (b) q fastening screw q cable clamp cv or cv1 51 44 33 1.6 2.5 12.6 or part no. hrs no. a b no. of contacts remarks tj50a-41s-u-cv 236-3101-0 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv tj50a-41s-u-cv(01) 236-3101-0 01 4.8 3.8 41 only insulator u tj50a-41s-u-cv(02) 236-3101-0 02 ?? ? only clamp metal cv tj50a-41s-d-cv 236-3102-3 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv tj50a-41s-d-cv(01) 236-3102-3 01 3.8 4.8 41 only insulator d tj50a-41s-u-cv1 236-3119-6 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv1 tj50a-41s-u-cv1(02) 236-3119-6 02 ?? ? only clamp metal cv1 tj50a-41s-d-cv1 236-3120-5 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv1 coding key system m2.50.45 m2.50.45 5+,:1? 5+,:4? 6.3 0.9 7.7 9.7 12.8 (11) 6.3 0.9 11.7 12.8 a p s a part no. hrs no. remarks tja-p-dc 236-3128-0 ? part no. hrs no. remarks tj-ky-pa 236-3107-7 50 pcs/pack tj-ky-pb 236-3108-0 tj-ky-pc 236-3109-2 tj-ky-pd 236-3110-1 tj-ky-pe 236-3111-4 tj-ky-sa 236-3112-7 tj-ky-sb 236-3113-0 tj-ky-sc 236-3114-2 tj-ky-sd 236-3115-5 tj-ky-se 236-3116-8 10.6 2.6 18.7 74.8 6 tj*a series interface connector for railway applications crimp contact (female) part no. hrs no. a b c d remarks tj50a-1618sca 236-3103-6 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022sca 236-3104-9 1.9 3.3 2.7 3.35 tj50a-1618scfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022scfa 1.9 3.3 2.7 3.35 tj50a-1618sca-a 236-3122-0 2.6 2.9 3.45 2.9 contact area : gold 0.76 m discrete contacts (100 pcs/pack) TJ50A-2022SCA-A 236-3123-0 1.9 2.4 2.7 1.94 crimp contact (male) b manual crimp tools part no. hrs no. a b c d remarks tj50a-1618pca 236-3105-1 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022pca 236-3106-4 1.9 3.3 2.7 3.35 tj50a-1618pcfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022pcfa 1.9 3.3 2.7 3.35 tool frame * die set upper row : part no. lower row : hrs no. applicable contacts applicable cables maker part no. nominal cross section mm 2 ht702 2 250-1001-1 3 tj50a-1618-a 2 250-1023-4 3 tj50a-1618pca tj50a-1618sca hitachi metals, ltd. hf-wv0 nh-wex0 1.25 0.75 tj50a-2022-a 2 250-1024-7 3 tj50a-2022pca tj50a-2022sca 0.5 nh-wex0 0.3 tj50a-17-a 2 250-1033-0 3 tj50a-1618sca-a huber+suhner radox tenuis-tw 1 tj50a-18-a 2 250-1034-0 3 0.75 tj50a-20-a 2 250-1035-0 3 TJ50A-2022SCA-A 0.5 * note : part numbers listed above are for complete die sets. spare or replacement parts are on page 7. applicable wire gauge marking 17.8 2.15 (b) (a) 2.25 2.15 (d) (c) 1618p applicable wire gauge marking 0.7 2.25 1.35 2.15 26.25 (a) (b) (c) (d) 7 tj*a series interface connector for railway applications b manual crimp tools the hirose hand tool for the tj*a series features replaceable die sets and parts. this allows you the ability to use one hiros e tool body and switch between the two hirose die sets to crimp either of the tj*a terminals. due to wear, neglect or loss, replacement parts are also available for the hirose die sets. please see the chart at the bottom of page seven for these part numbers. please be careful to select the correct replacement part based on the terminal and wire size you are t rying to crimp. if you have any concern on the correct part to purchase, a hirose sales representative will be glad to assist in selecting the correct part. *please refer to the bottom of page 6 and 7 for product numbers and descriptions. ?5ppm'sbnf part no. hrs no. ht702 250-1001-1 00 b automatic crimper please call us. b extraction tools part no. hrs no. remarks pq50s/re-md 902-2202-2 00 1 pcs/box 5if xjsf dsjnqfs boe jotvmbujpo dsjnqfs bsf xjsf hbvhf tqfdjgjd &bdidsjnqjohmpdbujpojtnbslfepo uifqbsu1mfbtfnblftvsfuibuzpv ibwffbdidsjnqfspsjfoubufeupuif tqfdjp dxjsfhbvhfzpvbsfvtjoh ? tool frame ? crimp spacer ? wire crimper ? insulation crimper m3 screw (included with tool frame ? ) m2 screw (included with tool frame ? ) ? tool frame ?? contact holders a, b assembled ? wire anvil ? insulation anvil m3 screw (included with tool frame ? ) ? contact holder b ? contact holder a upper row : product no. / lower row : hrs no. ? ic insulation crimper ? wc ( wire crimper ) ? ia ( insulation anvil ) ? wa ( wire anvil ) ? contact holder a ? contact holder b ? crimper spacer 286648 2 250-1023-4(61) 3 286649 2 250-1023-4(62) 3 286650 2 250-1023-4(63) 3 286651 2 250-1023-4(64) 3 286652 2 250-1023-4(65) 3 286653 2 250-1023-4(66) 3 285996 2 250-1023-4(67) 3 286654 2 250-1024-7(61) 3 286655 2 250-1024-7(62) 3 286656 2 250-1024-7(63) 3 286657 2 250-1024-7(64) 3 286652 2 250-1024-7(65) 3 286653 2 250-1024-7(66) 3 285996 2 250-1024-7(67) 3 287347 2 250-1033-0(61) 3 286960 2 250-1033-0(62) 3 287343 2 250-1033-0(63) 3 286651 2 250-1033-0(64) 3 286652 2 250-1033-0(65) 3 286653 2 250-1033-0(66) 3 285996 2 250-1033-0(67) 3 287342 2 250-1034-0(61) 3 286649 2 250-1034-0(62) 3 287343 2 250-1034-0(63) 3 286651 2 250-1034-0(64) 3 286652 2 250-1034-0(65) 3 286653 2 250-1034-0(66) 3 285996 2 250-1034-0(67) 3 287344 2 250-1035-0(61) 3 286655 2 250-1035-0(62) 3 287345 2 250-1035-0(63) 3 286657 2 250-1035-0(64) 3 286652 2 250-1035-0(65) 3 286653 2 250-1035-0(66) 3 285996 2 250-1035-0(67) 3 * note : part numbers listed above are for component parts needed for repair or service. part numbers for complete die sets ca n be found on page 6. 8 tj*a series interface connector for railway applications b recommended pcb layout dimensions (pcb thickness : t= 1.6mm) tj10a-**p (land dia.) (through-hole finished dia.) e d? 1.2 0.1 y 0 ? 1.8 0.1 contact no.d contact no.14 contact no.1 e ( 88.9 ) 72.10.05 58.50.05 b 0.05 p= 4.5 0.05 p= 4.50.05 a0.05 6 0.05 5 0.05 c0.05 9.890.05 ( 3.57 ) 2( 2.7 ) 2?2.8 0.1 y 0 part no. a b c d tj10a-28p ? ? ? 28 tj10a-41p 2.25 56.25 2.5 41 for dimensions in "( )", apply dimensions of euroboard standards. b recommended panel dimensions 72.40.1 65.60.1 13.850.1 19.40.15 (spacer outline) 80 (spacer outline) panel thickness : a r30.15 (spacer outline) 2?2.7 0.05 0 4r 10.05 part no. panel thickness : a tj10a-28p 2.50.1 tj10a-41p tj50a-41p 2.5 +0.7/-0.2 note 1 : if the panel thickness is less than what was described above, then spacers can be used to adjust the panel thickness. note 2 : if conditions exist where emc/emi is required, apply a conductive surface treatment such as a non-chromate treatment to the panel surface. the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ?
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 2016.12 w 1 interface connector for railway applications tj*a series 0ofupvdimpdljoheftjhoqspwjeftbdmfbsubdujmf dmjdlboetjnqmjgjfepqfsbujpot 5iftmjefmpdljteftjhofeupqsfwfoujobewfsufouvompdljoh 1sfttdpoubduqjoxjuitvggjdjfounbujohhvjef 5ifqpjoudpoubdutusvduvsf general tj*a series interface connectors for railway car stock applications. it can be attached to 3u4hp size panels for vme rack or compact pci rack. pcb mount type and in-line type are available. suitable for use with 16 to 22awg wire. features 1. one-touch locking system a one-touch locking structure that delivers a simple, user friendly operation and emits a clear tact ile upon completion. (fig.1) 2. lock hold slide button our proprietary slide lock de sign prevents inadvertent unlocking. the slide lock can be visually inspected to ensure lock engagement. (fig.2 ) 3. pressed contacts the tj*a series use a pressed style contact. two points of contact are achieved by a spring contact portion and non-spring contact portion. this realizes space saving and high reliability. the contact has been designed with tapers to prevent buckling. suitable for (16 to 22awg) wire. (fig.3 ) 4. two different cable outlet options there are two directions available for the cable outlets, 45 degree upward or downward. 5. aluminum die cast cover aluminum was selected for the plug side cover due to its lightweight and emi performance. 6. rugged structure the pcb type receptacle is designed with screw locations that allow it to be secured to the pcb or panel. this feature prevents insertion and extraction stress delivered to the soldered area. (pcb-mount type only.) 7. contact protection surrounding structure protects the contacts from possible dust attachment fallen from the top of the plug during insertion and extraction for system maintenance. 8. flexibility and options of our coding key system our die cast coding key system offers up to 100 combinations and allows you to use multiple connectors without the danger of miss-mating. slide lock locked slide lock unlocked -fwfspqfsbujpo jtbwbjmbcmf -fwfspqfsbujpo jtjobddfttjcmf taper for easy mating suf cient mating guide &btz nbujoh red mark is visible red mark is covered spring contact non-spring contact fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 tj*a series interface connector for railway applications product speci cations ratings voltage ac/dc 30v, 130v op. temp. range -40 to +105? (note 2) current 4a/pin (note 1) with hf-wv0 1.25 sq (16awg) stor. temp. range -55 to +85? (note 3) items speci cations conditions 1. contact resistance 10m?max (note 4) measured at 100ma 2. insulation resistance minimum of 5,000m? measured at dc 500v 3. withstand voltage no ashover or breakdown apply ac 1,260 v for 1 minute 4. durability contact resistance : increase by 20m?or less from the initial value 500 mating cycles 5. vibration resistance 1) no electric outage of 10? or more 2) no breakage, cracks or loosened parts jis e 4031, section 1, grade b freq. range : 5-150hz, vib. cond. rms : 7.9m/s 2 test for 5 hours each for 3 axial directions 6. shock resistance jis e 4031, section 1, grade b acceleration 50m/s 2 , duration 30 ms, half-sine wave, test 3 times each for 3 axial directions 7. temperature cycles 1) change of contact resistance : 20m?max 2) no breakage, cracks or loose parts. temperature : -40 +15 to +35 +105 +15 to +35? time : 30 2 to 3 30 2 to 3 min repeat 5 cycles of the above. 8. moisture-resistance 1) change of contact resistance : 20m?max 2) insulation resistance : minimum of 1,000m? (after drying) 3) no breakage, cracks or loose parts leave in temperature 60 ??, humidity 95% for 96 hours. (in mated condition) note 1 : depending on pcb design and cables used. note 2 : includs temperature rise caused by current ow. note 3 : packing materials not included. operating temperature rang e is applied to storage conditions after mounting the produc t. note 4 : excluding conductor resistance of the cable. materials / finish receptacle (pcb type) parts materials color/finish remarks insulator pbt resin black ul94v-0 contact copper alloy partially gold plated ? insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? receptacle (in-line type) parts materials color/finish remarks insulator pbt resin black ul94v-0 insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? plug parts materials color/finish remarks insulator pbt resin black ul94v-0 cover case aluminum alloy chrome plating over nickel under plating ? ground contact phosphorous bronze nickel plating ? lever stainless steel ? ? spring stainless steel ? ? retention plate stainless steel ? ? clamp metal steel nickel plating ? screw steel nickel plating ? crimp contact parts materials color/finish remarks crimp contact copper alloy contact area: gold plating barrel area: tin plating ? coding key system parts materials color/finish remarks coding key system zinc alloy nickel plating ? screw steel nickel plating ? cap parts materials color/finish remarks cap pc resin black ul94v-0 3 tj*a series interface connector for railway applications product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. receptacle (pcb type) tj 10 a ? 41 p ? ?
^ _ ^ ` a ) receptacle (in-line type) tj 50 a ? 41 p ^ _ ^ ` a plug tj 50 a ? 41 s ? u ? $7 ^ _ ^ ` a b c ^ series name tj ? a _ wiring style 10 50 right angle dip crimp type ` no. of contacts 28 41 28 contacts 41 contacts a connector type p s ky receptacle connector (male contacts) plug connector (female contacts) coding key system b cable outlet direction u d 45 degrees upward 45 degrees downward c clamp metal type cv cv1 standard for cable tie fixing d applicable cable type 1618 2022 0.75 ? 1.25sq ( 16 to 18awg ) 0.3 ? 0.5sq ( 20 to 22awg ) e contact type pc y sc crimp contact for receptacle (male contact) crimp contact for plug (female contact) f delivery form (note 1) none y f loose piece contacts (100 pcs/pack) reel contacts (4,000 pcs/reel) ) contact plating type a contact area : gold plating ) serial number none a standard for thin cable insulation ) special specifications none contact area : gold plating thickness 0.76? ) key type (note 2) p* y s* male side key (5 types of pa, pb, pc, pd and pe) female side key (5 types of sa, sb, sc, sd and se) ) cap dc cap note 1 : if the manual crimp tool is used, make sure you select the loose piece contacts. note 2 : all types are compatible regardless of the receptacle or plug. make sure that the p (male) and s (female) are paired together, such as the tj-ky-pa for the receptacle and the tj-ky-sa for t he plug. functional diagram crimp contact tj 50 a ? 1618 sc f a ? a ? ?
^ _ ^ d e f) ) ) coding key system tj ? ky ? pa ^ a ) cap tja ? p ? dc ^ a) coding key system y 2 tj-ky-** 3 receptacle (pcb type) y 2 tj10a-**p 3 plug (upward facing cable outlet) 2 tj50a-41s-u-cv 3 coding key system y 2 tj-ky-** 3 crimp contact (male) y 2 tj50a-****pc*a 3 cap receptacle (in-line type) y 2 tj50a-41p 3 plug(downward facing cable outlet) y 2 tj50a-41s-d-cv 3 crimp contact (female) y 2 tj50a-****sc*a 3 4 tj*a series interface connector for railway applications receptacle (pcb type) contact no.1 contact no.d contact no.e 12.65 0.55 0.7 63.9 72.4 6.05 80 72.1 58.5 4.5 b a 610 3 5 c 0.64 m2.50.45 14.5 66 19 79.25 p= q attachment part no. hrs no. a b c d e (no. of contacts) remarks tj10a-28p 236-3118-3 00 ??? 15 28 contact area : gold plating 0.76m tj10a-41p 236-3100-8 00 2.25 56.25 2.5 28 41 note : pcb securing screws are not included with this product. receptacle (in-line type) 14.5 66 30 16.5 13.55 72.4 63.9 13.2 19 79.25 80 q attachment part no. hrs no. no. of contacts remarks tj50a-41p 236-3117-0 00 41 ? 5 tj*a series interface connector for railway applications plug cap q terminal housing m30.54 (ground cable connection point) m30.5 m30.5 (10) 4.5 51 1.6 44 7 67.1 63.5 14.3 8.5 12.9 34 79.3 84.1 7.35 6.5 10.75 84.1 79.3 34 4.75 8.15 87.9 (a) (b) q fastening screw q cable clamp cv or cv1 51 44 33 1.6 2.5 12.6 or part no. hrs no. a b no. of contacts remarks tj50a-41s-u-cv 236-3101-0 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv tj50a-41s-u-cv(01) 236-3101-0 01 4.8 3.8 41 only insulator u tj50a-41s-u-cv(02) 236-3101-0 02 ?? ? only clamp metal cv tj50a-41s-d-cv 236-3102-3 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv tj50a-41s-d-cv(01) 236-3102-3 01 3.8 4.8 41 only insulator d tj50a-41s-u-cv1 236-3119-6 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv1 tj50a-41s-u-cv1(02) 236-3119-6 02 ?? ? only clamp metal cv1 tj50a-41s-d-cv1 236-3120-5 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv1 coding key system m2.50.45 m2.50.45 5+,:1? 5+,:4? 6.3 0.9 7.7 9.7 12.8 (11) 6.3 0.9 11.7 12.8 a p s a part no. hrs no. remarks tja-p-dc 236-3128-0 ? part no. hrs no. remarks tj-ky-pa 236-3107-7 50 pcs/pack tj-ky-pb 236-3108-0 tj-ky-pc 236-3109-2 tj-ky-pd 236-3110-1 tj-ky-pe 236-3111-4 tj-ky-sa 236-3112-7 tj-ky-sb 236-3113-0 tj-ky-sc 236-3114-2 tj-ky-sd 236-3115-5 tj-ky-se 236-3116-8 10.6 2.6 18.7 74.8 6 tj*a series interface connector for railway applications crimp contact (female) part no. hrs no. a b c d remarks tj50a-1618sca 236-3103-6 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022sca 236-3104-9 1.9 3.3 2.7 3.35 tj50a-1618scfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022scfa 1.9 3.3 2.7 3.35 tj50a-1618sca-a 236-3122-0 2.6 2.9 3.45 2.9 contact area : gold 0.76 m discrete contacts (100 pcs/pack) TJ50A-2022SCA-A 236-3123-0 1.9 2.4 2.7 1.94 crimp contact (male) b manual crimp tools part no. hrs no. a b c d remarks tj50a-1618pca 236-3105-1 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022pca 236-3106-4 1.9 3.3 2.7 3.35 tj50a-1618pcfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022pcfa 1.9 3.3 2.7 3.35 tool frame * die set upper row : part no. lower row : hrs no. applicable contacts applicable cables maker part no. nominal cross section mm 2 ht702 2 250-1001-1 3 tj50a-1618-a 2 250-1023-4 3 tj50a-1618pca tj50a-1618sca hitachi metals, ltd. hf-wv0 nh-wex0 1.25 0.75 tj50a-2022-a 2 250-1024-7 3 tj50a-2022pca tj50a-2022sca 0.5 nh-wex0 0.3 tj50a-17-a 2 250-1033-0 3 tj50a-1618sca-a huber+suhner radox tenuis-tw 1 tj50a-18-a 2 250-1034-0 3 0.75 tj50a-20-a 2 250-1035-0 3 TJ50A-2022SCA-A 0.5 * note : part numbers listed above are for complete die sets. spare or replacement parts are on page 7. applicable wire gauge marking 17.8 2.15 (b) (a) 2.25 2.15 (d) (c) 1618p applicable wire gauge marking 0.7 2.25 1.35 2.15 26.25 (a) (b) (c) (d) 7 tj*a series interface connector for railway applications b manual crimp tools the hirose hand tool for the tj*a series features replaceable die sets and parts. this allows you the ability to use one hiros e tool body and switch between the two hirose die sets to crimp either of the tj*a terminals. due to wear, neglect or loss, replacement parts are also available for the hirose die sets. please see the chart at the bottom of page seven for these part numbers. please be careful to select the correct replacement part based on the terminal and wire size you are t rying to crimp. if you have any concern on the correct part to purchase, a hirose sales representative will be glad to assist in selecting the correct part. *please refer to the bottom of page 6 and 7 for product numbers and descriptions. ?5ppm'sbnf part no. hrs no. ht702 250-1001-1 00 b automatic crimper please call us. b extraction tools part no. hrs no. remarks pq50s/re-md 902-2202-2 00 1 pcs/box 5if xjsf dsjnqfs boe jotvmbujpo dsjnqfs bsf xjsf hbvhf tqfdjgjd &bdidsjnqjohmpdbujpojtnbslfepo uifqbsu1mfbtfnblftvsfuibuzpv ibwffbdidsjnqfspsjfoubufeupuif tqfdjp dxjsfhbvhfzpvbsfvtjoh ? tool frame ? crimp spacer ? wire crimper ? insulation crimper m3 screw (included with tool frame ? ) m2 screw (included with tool frame ? ) ? tool frame ?? contact holders a, b assembled ? wire anvil ? insulation anvil m3 screw (included with tool frame ? ) ? contact holder b ? contact holder a upper row : product no. / lower row : hrs no. ? ic insulation crimper ? wc ( wire crimper ) ? ia ( insulation anvil ) ? wa ( wire anvil ) ? contact holder a ? contact holder b ? crimper spacer 286648 2 250-1023-4(61) 3 286649 2 250-1023-4(62) 3 286650 2 250-1023-4(63) 3 286651 2 250-1023-4(64) 3 286652 2 250-1023-4(65) 3 286653 2 250-1023-4(66) 3 285996 2 250-1023-4(67) 3 286654 2 250-1024-7(61) 3 286655 2 250-1024-7(62) 3 286656 2 250-1024-7(63) 3 286657 2 250-1024-7(64) 3 286652 2 250-1024-7(65) 3 286653 2 250-1024-7(66) 3 285996 2 250-1024-7(67) 3 287347 2 250-1033-0(61) 3 286960 2 250-1033-0(62) 3 287343 2 250-1033-0(63) 3 286651 2 250-1033-0(64) 3 286652 2 250-1033-0(65) 3 286653 2 250-1033-0(66) 3 285996 2 250-1033-0(67) 3 287342 2 250-1034-0(61) 3 286649 2 250-1034-0(62) 3 287343 2 250-1034-0(63) 3 286651 2 250-1034-0(64) 3 286652 2 250-1034-0(65) 3 286653 2 250-1034-0(66) 3 285996 2 250-1034-0(67) 3 287344 2 250-1035-0(61) 3 286655 2 250-1035-0(62) 3 287345 2 250-1035-0(63) 3 286657 2 250-1035-0(64) 3 286652 2 250-1035-0(65) 3 286653 2 250-1035-0(66) 3 285996 2 250-1035-0(67) 3 * note : part numbers listed above are for component parts needed for repair or service. part numbers for complete die sets ca n be found on page 6. 8 tj*a series interface connector for railway applications b recommended pcb layout dimensions (pcb thickness : t= 1.6mm) tj10a-**p (land dia.) (through-hole finished dia.) e d? 1.2 0.1 y 0 ? 1.8 0.1 contact no.d contact no.14 contact no.1 e ( 88.9 ) 72.10.05 58.50.05 b 0.05 p= 4.5 0.05 p= 4.50.05 a0.05 6 0.05 5 0.05 c0.05 9.890.05 ( 3.57 ) 2( 2.7 ) 2?2.8 0.1 y 0 part no. a b c d tj10a-28p ? ? ? 28 tj10a-41p 2.25 56.25 2.5 41 for dimensions in "( )", apply dimensions of euroboard standards. b recommended panel dimensions 72.40.1 65.60.1 13.850.1 19.40.15 (spacer outline) 80 (spacer outline) panel thickness : a r30.15 (spacer outline) 2?2.7 0.05 0 4r 10.05 part no. panel thickness : a tj10a-28p 2.50.1 tj10a-41p tj50a-41p 2.5 +0.7/-0.2 note 1 : if the panel thickness is less than what was described above, then spacers can be used to adjust the panel thickness. note 2 : if conditions exist where emc/emi is required, apply a conductive surface treatment such as a non-chromate treatment to the panel surface. the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ?
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 2016.12 w 1 interface connector for railway applications tj*a series 0ofupvdimpdljoheftjhoqspwjeftbdmfbsubdujmf dmjdlboetjnqmjgjfepqfsbujpot 5iftmjefmpdljteftjhofeupqsfwfoujobewfsufouvompdljoh 1sfttdpoubduqjoxjuitvggjdjfounbujohhvjef 5ifqpjoudpoubdutusvduvsf general tj*a series interface connectors for railway car stock applications. it can be attached to 3u4hp size panels for vme rack or compact pci rack. pcb mount type and in-line type are available. suitable for use with 16 to 22awg wire. features 1. one-touch locking system a one-touch locking structure that delivers a simple, user friendly operation and emits a clear tact ile upon completion. (fig.1) 2. lock hold slide button our proprietary slide lock de sign prevents inadvertent unlocking. the slide lock can be visually inspected to ensure lock engagement. (fig.2 ) 3. pressed contacts the tj*a series use a pressed style contact. two points of contact are achieved by a spring contact portion and non-spring contact portion. this realizes space saving and high reliability. the contact has been designed with tapers to prevent buckling. suitable for (16 to 22awg) wire. (fig.3 ) 4. two different cable outlet options there are two directions available for the cable outlets, 45 degree upward or downward. 5. aluminum die cast cover aluminum was selected for the plug side cover due to its lightweight and emi performance. 6. rugged structure the pcb type receptacle is designed with screw locations that allow it to be secured to the pcb or panel. this feature prevents insertion and extraction stress delivered to the soldered area. (pcb-mount type only.) 7. contact protection surrounding structure protects the contacts from possible dust attachment fallen from the top of the plug during insertion and extraction for system maintenance. 8. flexibility and options of our coding key system our die cast coding key system offers up to 100 combinations and allows you to use multiple connectors without the danger of miss-mating. slide lock locked slide lock unlocked -fwfspqfsbujpo jtbwbjmbcmf -fwfspqfsbujpo jtjobddfttjcmf taper for easy mating suf cient mating guide &btz nbujoh red mark is visible red mark is covered spring contact non-spring contact fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 tj*a series interface connector for railway applications product speci cations ratings voltage ac/dc 30v, 130v op. temp. range -40 to +105? (note 2) current 4a/pin (note 1) with hf-wv0 1.25 sq (16awg) stor. temp. range -55 to +85? (note 3) items speci cations conditions 1. contact resistance 10m?max (note 4) measured at 100ma 2. insulation resistance minimum of 5,000m? measured at dc 500v 3. withstand voltage no ashover or breakdown apply ac 1,260 v for 1 minute 4. durability contact resistance : increase by 20m?or less from the initial value 500 mating cycles 5. vibration resistance 1) no electric outage of 10? or more 2) no breakage, cracks or loosened parts jis e 4031, section 1, grade b freq. range : 5-150hz, vib. cond. rms : 7.9m/s 2 test for 5 hours each for 3 axial directions 6. shock resistance jis e 4031, section 1, grade b acceleration 50m/s 2 , duration 30 ms, half-sine wave, test 3 times each for 3 axial directions 7. temperature cycles 1) change of contact resistance : 20m?max 2) no breakage, cracks or loose parts. temperature : -40 +15 to +35 +105 +15 to +35? time : 30 2 to 3 30 2 to 3 min repeat 5 cycles of the above. 8. moisture-resistance 1) change of contact resistance : 20m?max 2) insulation resistance : minimum of 1,000m? (after drying) 3) no breakage, cracks or loose parts leave in temperature 60 ??, humidity 95% for 96 hours. (in mated condition) note 1 : depending on pcb design and cables used. note 2 : includs temperature rise caused by current ow. note 3 : packing materials not included. operating temperature rang e is applied to storage conditions after mounting the produc t. note 4 : excluding conductor resistance of the cable. materials / finish receptacle (pcb type) parts materials color/finish remarks insulator pbt resin black ul94v-0 contact copper alloy partially gold plated ? insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? receptacle (in-line type) parts materials color/finish remarks insulator pbt resin black ul94v-0 insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? plug parts materials color/finish remarks insulator pbt resin black ul94v-0 cover case aluminum alloy chrome plating over nickel under plating ? ground contact phosphorous bronze nickel plating ? lever stainless steel ? ? spring stainless steel ? ? retention plate stainless steel ? ? clamp metal steel nickel plating ? screw steel nickel plating ? crimp contact parts materials color/finish remarks crimp contact copper alloy contact area: gold plating barrel area: tin plating ? coding key system parts materials color/finish remarks coding key system zinc alloy nickel plating ? screw steel nickel plating ? cap parts materials color/finish remarks cap pc resin black ul94v-0 3 tj*a series interface connector for railway applications product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. receptacle (pcb type) tj 10 a ? 41 p ? ?
^ _ ^ ` a ) receptacle (in-line type) tj 50 a ? 41 p ^ _ ^ ` a plug tj 50 a ? 41 s ? u ? $7 ^ _ ^ ` a b c ^ series name tj ? a _ wiring style 10 50 right angle dip crimp type ` no. of contacts 28 41 28 contacts 41 contacts a connector type p s ky receptacle connector (male contacts) plug connector (female contacts) coding key system b cable outlet direction u d 45 degrees upward 45 degrees downward c clamp metal type cv cv1 standard for cable tie fixing d applicable cable type 1618 2022 0.75 ? 1.25sq ( 16 to 18awg ) 0.3 ? 0.5sq ( 20 to 22awg ) e contact type pc y sc crimp contact for receptacle (male contact) crimp contact for plug (female contact) f delivery form (note 1) none y f loose piece contacts (100 pcs/pack) reel contacts (4,000 pcs/reel) ) contact plating type a contact area : gold plating ) serial number none a standard for thin cable insulation ) special specifications none contact area : gold plating thickness 0.76? ) key type (note 2) p* y s* male side key (5 types of pa, pb, pc, pd and pe) female side key (5 types of sa, sb, sc, sd and se) ) cap dc cap note 1 : if the manual crimp tool is used, make sure you select the loose piece contacts. note 2 : all types are compatible regardless of the receptacle or plug. make sure that the p (male) and s (female) are paired together, such as the tj-ky-pa for the receptacle and the tj-ky-sa for t he plug. functional diagram crimp contact tj 50 a ? 1618 sc f a ? a ? ?
^ _ ^ d e f) ) ) coding key system tj ? ky ? pa ^ a ) cap tja ? p ? dc ^ a) coding key system y 2 tj-ky-** 3 receptacle (pcb type) y 2 tj10a-**p 3 plug (upward facing cable outlet) 2 tj50a-41s-u-cv 3 coding key system y 2 tj-ky-** 3 crimp contact (male) y 2 tj50a-****pc*a 3 cap receptacle (in-line type) y 2 tj50a-41p 3 plug(downward facing cable outlet) y 2 tj50a-41s-d-cv 3 crimp contact (female) y 2 tj50a-****sc*a 3 4 tj*a series interface connector for railway applications receptacle (pcb type) contact no.1 contact no.d contact no.e 12.65 0.55 0.7 63.9 72.4 6.05 80 72.1 58.5 4.5 b a 610 3 5 c 0.64 m2.50.45 14.5 66 19 79.25 p= q attachment part no. hrs no. a b c d e (no. of contacts) remarks tj10a-28p 236-3118-3 00 ??? 15 28 contact area : gold plating 0.76m tj10a-41p 236-3100-8 00 2.25 56.25 2.5 28 41 note : pcb securing screws are not included with this product. receptacle (in-line type) 14.5 66 30 16.5 13.55 72.4 63.9 13.2 19 79.25 80 q attachment part no. hrs no. no. of contacts remarks tj50a-41p 236-3117-0 00 41 ? 5 tj*a series interface connector for railway applications plug cap q terminal housing m30.54 (ground cable connection point) m30.5 m30.5 (10) 4.5 51 1.6 44 7 67.1 63.5 14.3 8.5 12.9 34 79.3 84.1 7.35 6.5 10.75 84.1 79.3 34 4.75 8.15 87.9 (a) (b) q fastening screw q cable clamp cv or cv1 51 44 33 1.6 2.5 12.6 or part no. hrs no. a b no. of contacts remarks tj50a-41s-u-cv 236-3101-0 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv tj50a-41s-u-cv(01) 236-3101-0 01 4.8 3.8 41 only insulator u tj50a-41s-u-cv(02) 236-3101-0 02 ?? ? only clamp metal cv tj50a-41s-d-cv 236-3102-3 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv tj50a-41s-d-cv(01) 236-3102-3 01 3.8 4.8 41 only insulator d tj50a-41s-u-cv1 236-3119-6 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv1 tj50a-41s-u-cv1(02) 236-3119-6 02 ?? ? only clamp metal cv1 tj50a-41s-d-cv1 236-3120-5 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv1 coding key system m2.50.45 m2.50.45 5+,:1? 5+,:4? 6.3 0.9 7.7 9.7 12.8 (11) 6.3 0.9 11.7 12.8 a p s a part no. hrs no. remarks tja-p-dc 236-3128-0 ? part no. hrs no. remarks tj-ky-pa 236-3107-7 50 pcs/pack tj-ky-pb 236-3108-0 tj-ky-pc 236-3109-2 tj-ky-pd 236-3110-1 tj-ky-pe 236-3111-4 tj-ky-sa 236-3112-7 tj-ky-sb 236-3113-0 tj-ky-sc 236-3114-2 tj-ky-sd 236-3115-5 tj-ky-se 236-3116-8 10.6 2.6 18.7 74.8 6 tj*a series interface connector for railway applications crimp contact (female) part no. hrs no. a b c d remarks tj50a-1618sca 236-3103-6 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022sca 236-3104-9 1.9 3.3 2.7 3.35 tj50a-1618scfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022scfa 1.9 3.3 2.7 3.35 tj50a-1618sca-a 236-3122-0 2.6 2.9 3.45 2.9 contact area : gold 0.76 m discrete contacts (100 pcs/pack) TJ50A-2022SCA-A 236-3123-0 1.9 2.4 2.7 1.94 crimp contact (male) b manual crimp tools part no. hrs no. a b c d remarks tj50a-1618pca 236-3105-1 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022pca 236-3106-4 1.9 3.3 2.7 3.35 tj50a-1618pcfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022pcfa 1.9 3.3 2.7 3.35 tool frame * die set upper row : part no. lower row : hrs no. applicable contacts applicable cables maker part no. nominal cross section mm 2 ht702 2 250-1001-1 3 tj50a-1618-a 2 250-1023-4 3 tj50a-1618pca tj50a-1618sca hitachi metals, ltd. hf-wv0 nh-wex0 1.25 0.75 tj50a-2022-a 2 250-1024-7 3 tj50a-2022pca tj50a-2022sca 0.5 nh-wex0 0.3 tj50a-17-a 2 250-1033-0 3 tj50a-1618sca-a huber+suhner radox tenuis-tw 1 tj50a-18-a 2 250-1034-0 3 0.75 tj50a-20-a 2 250-1035-0 3 TJ50A-2022SCA-A 0.5 * note : part numbers listed above are for complete die sets. spare or replacement parts are on page 7. applicable wire gauge marking 17.8 2.15 (b) (a) 2.25 2.15 (d) (c) 1618p applicable wire gauge marking 0.7 2.25 1.35 2.15 26.25 (a) (b) (c) (d) 7 tj*a series interface connector for railway applications b manual crimp tools the hirose hand tool for the tj*a series features replaceable die sets and parts. this allows you the ability to use one hiros e tool body and switch between the two hirose die sets to crimp either of the tj*a terminals. due to wear, neglect or loss, replacement parts are also available for the hirose die sets. please see the chart at the bottom of page seven for these part numbers. please be careful to select the correct replacement part based on the terminal and wire size you are t rying to crimp. if you have any concern on the correct part to purchase, a hirose sales representative will be glad to assist in selecting the correct part. *please refer to the bottom of page 6 and 7 for product numbers and descriptions. ?5ppm'sbnf part no. hrs no. ht702 250-1001-1 00 b automatic crimper please call us. b extraction tools part no. hrs no. remarks pq50s/re-md 902-2202-2 00 1 pcs/box 5if xjsf dsjnqfs boe jotvmbujpo dsjnqfs bsf xjsf hbvhf tqfdjgjd &bdidsjnqjohmpdbujpojtnbslfepo uifqbsu1mfbtfnblftvsfuibuzpv ibwffbdidsjnqfspsjfoubufeupuif tqfdjp dxjsfhbvhfzpvbsfvtjoh ? tool frame ? crimp spacer ? wire crimper ? insulation crimper m3 screw (included with tool frame ? ) m2 screw (included with tool frame ? ) ? tool frame ?? contact holders a, b assembled ? wire anvil ? insulation anvil m3 screw (included with tool frame ? ) ? contact holder b ? contact holder a upper row : product no. / lower row : hrs no. ? ic insulation crimper ? wc ( wire crimper ) ? ia ( insulation anvil ) ? wa ( wire anvil ) ? contact holder a ? contact holder b ? crimper spacer 286648 2 250-1023-4(61) 3 286649 2 250-1023-4(62) 3 286650 2 250-1023-4(63) 3 286651 2 250-1023-4(64) 3 286652 2 250-1023-4(65) 3 286653 2 250-1023-4(66) 3 285996 2 250-1023-4(67) 3 286654 2 250-1024-7(61) 3 286655 2 250-1024-7(62) 3 286656 2 250-1024-7(63) 3 286657 2 250-1024-7(64) 3 286652 2 250-1024-7(65) 3 286653 2 250-1024-7(66) 3 285996 2 250-1024-7(67) 3 287347 2 250-1033-0(61) 3 286960 2 250-1033-0(62) 3 287343 2 250-1033-0(63) 3 286651 2 250-1033-0(64) 3 286652 2 250-1033-0(65) 3 286653 2 250-1033-0(66) 3 285996 2 250-1033-0(67) 3 287342 2 250-1034-0(61) 3 286649 2 250-1034-0(62) 3 287343 2 250-1034-0(63) 3 286651 2 250-1034-0(64) 3 286652 2 250-1034-0(65) 3 286653 2 250-1034-0(66) 3 285996 2 250-1034-0(67) 3 287344 2 250-1035-0(61) 3 286655 2 250-1035-0(62) 3 287345 2 250-1035-0(63) 3 286657 2 250-1035-0(64) 3 286652 2 250-1035-0(65) 3 286653 2 250-1035-0(66) 3 285996 2 250-1035-0(67) 3 * note : part numbers listed above are for component parts needed for repair or service. part numbers for complete die sets ca n be found on page 6. 8 tj*a series interface connector for railway applications b recommended pcb layout dimensions (pcb thickness : t= 1.6mm) tj10a-**p (land dia.) (through-hole finished dia.) e d? 1.2 0.1 y 0 ? 1.8 0.1 contact no.d contact no.14 contact no.1 e ( 88.9 ) 72.10.05 58.50.05 b 0.05 p= 4.5 0.05 p= 4.50.05 a0.05 6 0.05 5 0.05 c0.05 9.890.05 ( 3.57 ) 2( 2.7 ) 2?2.8 0.1 y 0 part no. a b c d tj10a-28p ? ? ? 28 tj10a-41p 2.25 56.25 2.5 41 for dimensions in "( )", apply dimensions of euroboard standards. b recommended panel dimensions 72.40.1 65.60.1 13.850.1 19.40.15 (spacer outline) 80 (spacer outline) panel thickness : a r30.15 (spacer outline) 2?2.7 0.05 0 4r 10.05 part no. panel thickness : a tj10a-28p 2.50.1 tj10a-41p tj50a-41p 2.5 +0.7/-0.2 note 1 : if the panel thickness is less than what was described above, then spacers can be used to adjust the panel thickness. note 2 : if conditions exist where emc/emi is required, apply a conductive surface treatment such as a non-chromate treatment to the panel surface. the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ?
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 2016.12 w 1 interface connector for railway applications tj*a series 0ofupvdimpdljoheftjhoqspwjeftbdmfbsubdujmf dmjdlboetjnqmjgjfepqfsbujpot 5iftmjefmpdljteftjhofeupqsfwfoujobewfsufouvompdljoh 1sfttdpoubduqjoxjuitvggjdjfounbujohhvjef 5ifqpjoudpoubdutusvduvsf general tj*a series interface connectors for railway car stock applications. it can be attached to 3u4hp size panels for vme rack or compact pci rack. pcb mount type and in-line type are available. suitable for use with 16 to 22awg wire. features 1. one-touch locking system a one-touch locking structure that delivers a simple, user friendly operation and emits a clear tact ile upon completion. (fig.1) 2. lock hold slide button our proprietary slide lock de sign prevents inadvertent unlocking. the slide lock can be visually inspected to ensure lock engagement. (fig.2 ) 3. pressed contacts the tj*a series use a pressed style contact. two points of contact are achieved by a spring contact portion and non-spring contact portion. this realizes space saving and high reliability. the contact has been designed with tapers to prevent buckling. suitable for (16 to 22awg) wire. (fig.3 ) 4. two different cable outlet options there are two directions available for the cable outlets, 45 degree upward or downward. 5. aluminum die cast cover aluminum was selected for the plug side cover due to its lightweight and emi performance. 6. rugged structure the pcb type receptacle is designed with screw locations that allow it to be secured to the pcb or panel. this feature prevents insertion and extraction stress delivered to the soldered area. (pcb-mount type only.) 7. contact protection surrounding structure protects the contacts from possible dust attachment fallen from the top of the plug during insertion and extraction for system maintenance. 8. flexibility and options of our coding key system our die cast coding key system offers up to 100 combinations and allows you to use multiple connectors without the danger of miss-mating. slide lock locked slide lock unlocked -fwfspqfsbujpo jtbwbjmbcmf -fwfspqfsbujpo jtjobddfttjcmf taper for easy mating suf cient mating guide &btz nbujoh red mark is visible red mark is covered spring contact non-spring contact fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 tj*a series interface connector for railway applications product speci cations ratings voltage ac/dc 30v, 130v op. temp. range -40 to +105? (note 2) current 4a/pin (note 1) with hf-wv0 1.25 sq (16awg) stor. temp. range -55 to +85? (note 3) items speci cations conditions 1. contact resistance 10m?max (note 4) measured at 100ma 2. insulation resistance minimum of 5,000m? measured at dc 500v 3. withstand voltage no ashover or breakdown apply ac 1,260 v for 1 minute 4. durability contact resistance : increase by 20m?or less from the initial value 500 mating cycles 5. vibration resistance 1) no electric outage of 10? or more 2) no breakage, cracks or loosened parts jis e 4031, section 1, grade b freq. range : 5-150hz, vib. cond. rms : 7.9m/s 2 test for 5 hours each for 3 axial directions 6. shock resistance jis e 4031, section 1, grade b acceleration 50m/s 2 , duration 30 ms, half-sine wave, test 3 times each for 3 axial directions 7. temperature cycles 1) change of contact resistance : 20m?max 2) no breakage, cracks or loose parts. temperature : -40 +15 to +35 +105 +15 to +35? time : 30 2 to 3 30 2 to 3 min repeat 5 cycles of the above. 8. moisture-resistance 1) change of contact resistance : 20m?max 2) insulation resistance : minimum of 1,000m? (after drying) 3) no breakage, cracks or loose parts leave in temperature 60 ??, humidity 95% for 96 hours. (in mated condition) note 1 : depending on pcb design and cables used. note 2 : includs temperature rise caused by current ow. note 3 : packing materials not included. operating temperature rang e is applied to storage conditions after mounting the produc t. note 4 : excluding conductor resistance of the cable. materials / finish receptacle (pcb type) parts materials color/finish remarks insulator pbt resin black ul94v-0 contact copper alloy partially gold plated ? insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? receptacle (in-line type) parts materials color/finish remarks insulator pbt resin black ul94v-0 insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? plug parts materials color/finish remarks insulator pbt resin black ul94v-0 cover case aluminum alloy chrome plating over nickel under plating ? ground contact phosphorous bronze nickel plating ? lever stainless steel ? ? spring stainless steel ? ? retention plate stainless steel ? ? clamp metal steel nickel plating ? screw steel nickel plating ? crimp contact parts materials color/finish remarks crimp contact copper alloy contact area: gold plating barrel area: tin plating ? coding key system parts materials color/finish remarks coding key system zinc alloy nickel plating ? screw steel nickel plating ? cap parts materials color/finish remarks cap pc resin black ul94v-0 3 tj*a series interface connector for railway applications product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. receptacle (pcb type) tj 10 a ? 41 p ? ?
^ _ ^ ` a ) receptacle (in-line type) tj 50 a ? 41 p ^ _ ^ ` a plug tj 50 a ? 41 s ? u ? $7 ^ _ ^ ` a b c ^ series name tj ? a _ wiring style 10 50 right angle dip crimp type ` no. of contacts 28 41 28 contacts 41 contacts a connector type p s ky receptacle connector (male contacts) plug connector (female contacts) coding key system b cable outlet direction u d 45 degrees upward 45 degrees downward c clamp metal type cv cv1 standard for cable tie fixing d applicable cable type 1618 2022 0.75 ? 1.25sq ( 16 to 18awg ) 0.3 ? 0.5sq ( 20 to 22awg ) e contact type pc y sc crimp contact for receptacle (male contact) crimp contact for plug (female contact) f delivery form (note 1) none y f loose piece contacts (100 pcs/pack) reel contacts (4,000 pcs/reel) ) contact plating type a contact area : gold plating ) serial number none a standard for thin cable insulation ) special specifications none contact area : gold plating thickness 0.76? ) key type (note 2) p* y s* male side key (5 types of pa, pb, pc, pd and pe) female side key (5 types of sa, sb, sc, sd and se) ) cap dc cap note 1 : if the manual crimp tool is used, make sure you select the loose piece contacts. note 2 : all types are compatible regardless of the receptacle or plug. make sure that the p (male) and s (female) are paired together, such as the tj-ky-pa for the receptacle and the tj-ky-sa for t he plug. functional diagram crimp contact tj 50 a ? 1618 sc f a ? a ? ?
^ _ ^ d e f) ) ) coding key system tj ? ky ? pa ^ a ) cap tja ? p ? dc ^ a) coding key system y 2 tj-ky-** 3 receptacle (pcb type) y 2 tj10a-**p 3 plug (upward facing cable outlet) 2 tj50a-41s-u-cv 3 coding key system y 2 tj-ky-** 3 crimp contact (male) y 2 tj50a-****pc*a 3 cap receptacle (in-line type) y 2 tj50a-41p 3 plug(downward facing cable outlet) y 2 tj50a-41s-d-cv 3 crimp contact (female) y 2 tj50a-****sc*a 3 4 tj*a series interface connector for railway applications receptacle (pcb type) contact no.1 contact no.d contact no.e 12.65 0.55 0.7 63.9 72.4 6.05 80 72.1 58.5 4.5 b a 610 3 5 c 0.64 m2.50.45 14.5 66 19 79.25 p= q attachment part no. hrs no. a b c d e (no. of contacts) remarks tj10a-28p 236-3118-3 00 ??? 15 28 contact area : gold plating 0.76m tj10a-41p 236-3100-8 00 2.25 56.25 2.5 28 41 note : pcb securing screws are not included with this product. receptacle (in-line type) 14.5 66 30 16.5 13.55 72.4 63.9 13.2 19 79.25 80 q attachment part no. hrs no. no. of contacts remarks tj50a-41p 236-3117-0 00 41 ? 5 tj*a series interface connector for railway applications plug cap q terminal housing m30.54 (ground cable connection point) m30.5 m30.5 (10) 4.5 51 1.6 44 7 67.1 63.5 14.3 8.5 12.9 34 79.3 84.1 7.35 6.5 10.75 84.1 79.3 34 4.75 8.15 87.9 (a) (b) q fastening screw q cable clamp cv or cv1 51 44 33 1.6 2.5 12.6 or part no. hrs no. a b no. of contacts remarks tj50a-41s-u-cv 236-3101-0 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv tj50a-41s-u-cv(01) 236-3101-0 01 4.8 3.8 41 only insulator u tj50a-41s-u-cv(02) 236-3101-0 02 ?? ? only clamp metal cv tj50a-41s-d-cv 236-3102-3 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv tj50a-41s-d-cv(01) 236-3102-3 01 3.8 4.8 41 only insulator d tj50a-41s-u-cv1 236-3119-6 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv1 tj50a-41s-u-cv1(02) 236-3119-6 02 ?? ? only clamp metal cv1 tj50a-41s-d-cv1 236-3120-5 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv1 coding key system m2.50.45 m2.50.45 5+,:1? 5+,:4? 6.3 0.9 7.7 9.7 12.8 (11) 6.3 0.9 11.7 12.8 a p s a part no. hrs no. remarks tja-p-dc 236-3128-0 ? part no. hrs no. remarks tj-ky-pa 236-3107-7 50 pcs/pack tj-ky-pb 236-3108-0 tj-ky-pc 236-3109-2 tj-ky-pd 236-3110-1 tj-ky-pe 236-3111-4 tj-ky-sa 236-3112-7 tj-ky-sb 236-3113-0 tj-ky-sc 236-3114-2 tj-ky-sd 236-3115-5 tj-ky-se 236-3116-8 10.6 2.6 18.7 74.8 6 tj*a series interface connector for railway applications crimp contact (female) part no. hrs no. a b c d remarks tj50a-1618sca 236-3103-6 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022sca 236-3104-9 1.9 3.3 2.7 3.35 tj50a-1618scfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022scfa 1.9 3.3 2.7 3.35 tj50a-1618sca-a 236-3122-0 2.6 2.9 3.45 2.9 contact area : gold 0.76 m discrete contacts (100 pcs/pack) TJ50A-2022SCA-A 236-3123-0 1.9 2.4 2.7 1.94 crimp contact (male) b manual crimp tools part no. hrs no. a b c d remarks tj50a-1618pca 236-3105-1 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022pca 236-3106-4 1.9 3.3 2.7 3.35 tj50a-1618pcfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022pcfa 1.9 3.3 2.7 3.35 tool frame * die set upper row : part no. lower row : hrs no. applicable contacts applicable cables maker part no. nominal cross section mm 2 ht702 2 250-1001-1 3 tj50a-1618-a 2 250-1023-4 3 tj50a-1618pca tj50a-1618sca hitachi metals, ltd. hf-wv0 nh-wex0 1.25 0.75 tj50a-2022-a 2 250-1024-7 3 tj50a-2022pca tj50a-2022sca 0.5 nh-wex0 0.3 tj50a-17-a 2 250-1033-0 3 tj50a-1618sca-a huber+suhner radox tenuis-tw 1 tj50a-18-a 2 250-1034-0 3 0.75 tj50a-20-a 2 250-1035-0 3 TJ50A-2022SCA-A 0.5 * note : part numbers listed above are for complete die sets. spare or replacement parts are on page 7. applicable wire gauge marking 17.8 2.15 (b) (a) 2.25 2.15 (d) (c) 1618p applicable wire gauge marking 0.7 2.25 1.35 2.15 26.25 (a) (b) (c) (d) 7 tj*a series interface connector for railway applications b manual crimp tools the hirose hand tool for the tj*a series features replaceable die sets and parts. this allows you the ability to use one hiros e tool body and switch between the two hirose die sets to crimp either of the tj*a terminals. due to wear, neglect or loss, replacement parts are also available for the hirose die sets. please see the chart at the bottom of page seven for these part numbers. please be careful to select the correct replacement part based on the terminal and wire size you are t rying to crimp. if you have any concern on the correct part to purchase, a hirose sales representative will be glad to assist in selecting the correct part. *please refer to the bottom of page 6 and 7 for product numbers and descriptions. ?5ppm'sbnf part no. hrs no. ht702 250-1001-1 00 b automatic crimper please call us. b extraction tools part no. hrs no. remarks pq50s/re-md 902-2202-2 00 1 pcs/box 5if xjsf dsjnqfs boe jotvmbujpo dsjnqfs bsf xjsf hbvhf tqfdjgjd &bdidsjnqjohmpdbujpojtnbslfepo uifqbsu1mfbtfnblftvsfuibuzpv ibwffbdidsjnqfspsjfoubufeupuif tqfdjp dxjsfhbvhfzpvbsfvtjoh ? tool frame ? crimp spacer ? wire crimper ? insulation crimper m3 screw (included with tool frame ? ) m2 screw (included with tool frame ? ) ? tool frame ?? contact holders a, b assembled ? wire anvil ? insulation anvil m3 screw (included with tool frame ? ) ? contact holder b ? contact holder a upper row : product no. / lower row : hrs no. ? ic insulation crimper ? wc ( wire crimper ) ? ia ( insulation anvil ) ? wa ( wire anvil ) ? contact holder a ? contact holder b ? crimper spacer 286648 2 250-1023-4(61) 3 286649 2 250-1023-4(62) 3 286650 2 250-1023-4(63) 3 286651 2 250-1023-4(64) 3 286652 2 250-1023-4(65) 3 286653 2 250-1023-4(66) 3 285996 2 250-1023-4(67) 3 286654 2 250-1024-7(61) 3 286655 2 250-1024-7(62) 3 286656 2 250-1024-7(63) 3 286657 2 250-1024-7(64) 3 286652 2 250-1024-7(65) 3 286653 2 250-1024-7(66) 3 285996 2 250-1024-7(67) 3 287347 2 250-1033-0(61) 3 286960 2 250-1033-0(62) 3 287343 2 250-1033-0(63) 3 286651 2 250-1033-0(64) 3 286652 2 250-1033-0(65) 3 286653 2 250-1033-0(66) 3 285996 2 250-1033-0(67) 3 287342 2 250-1034-0(61) 3 286649 2 250-1034-0(62) 3 287343 2 250-1034-0(63) 3 286651 2 250-1034-0(64) 3 286652 2 250-1034-0(65) 3 286653 2 250-1034-0(66) 3 285996 2 250-1034-0(67) 3 287344 2 250-1035-0(61) 3 286655 2 250-1035-0(62) 3 287345 2 250-1035-0(63) 3 286657 2 250-1035-0(64) 3 286652 2 250-1035-0(65) 3 286653 2 250-1035-0(66) 3 285996 2 250-1035-0(67) 3 * note : part numbers listed above are for component parts needed for repair or service. part numbers for complete die sets ca n be found on page 6. 8 tj*a series interface connector for railway applications b recommended pcb layout dimensions (pcb thickness : t= 1.6mm) tj10a-**p (land dia.) (through-hole finished dia.) e d? 1.2 0.1 y 0 ? 1.8 0.1 contact no.d contact no.14 contact no.1 e ( 88.9 ) 72.10.05 58.50.05 b 0.05 p= 4.5 0.05 p= 4.50.05 a0.05 6 0.05 5 0.05 c0.05 9.890.05 ( 3.57 ) 2( 2.7 ) 2?2.8 0.1 y 0 part no. a b c d tj10a-28p ? ? ? 28 tj10a-41p 2.25 56.25 2.5 41 for dimensions in "( )", apply dimensions of euroboard standards. b recommended panel dimensions 72.40.1 65.60.1 13.850.1 19.40.15 (spacer outline) 80 (spacer outline) panel thickness : a r30.15 (spacer outline) 2?2.7 0.05 0 4r 10.05 part no. panel thickness : a tj10a-28p 2.50.1 tj10a-41p tj50a-41p 2.5 +0.7/-0.2 note 1 : if the panel thickness is less than what was described above, then spacers can be used to adjust the panel thickness. note 2 : if conditions exist where emc/emi is required, apply a conductive surface treatment such as a non-chromate treatment to the panel surface. the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ?
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 2016.12 w 1 interface connector for railway applications tj*a series 0ofupvdimpdljoheftjhoqspwjeftbdmfbsubdujmf dmjdlboetjnqmjgjfepqfsbujpot 5iftmjefmpdljteftjhofeupqsfwfoujobewfsufouvompdljoh 1sfttdpoubduqjoxjuitvggjdjfounbujohhvjef 5ifqpjoudpoubdutusvduvsf general tj*a series interface connectors for railway car stock applications. it can be attached to 3u4hp size panels for vme rack or compact pci rack. pcb mount type and in-line type are available. suitable for use with 16 to 22awg wire. features 1. one-touch locking system a one-touch locking structure that delivers a simple, user friendly operation and emits a clear tact ile upon completion. (fig.1) 2. lock hold slide button our proprietary slide lock de sign prevents inadvertent unlocking. the slide lock can be visually inspected to ensure lock engagement. (fig.2 ) 3. pressed contacts the tj*a series use a pressed style contact. two points of contact are achieved by a spring contact portion and non-spring contact portion. this realizes space saving and high reliability. the contact has been designed with tapers to prevent buckling. suitable for (16 to 22awg) wire. (fig.3 ) 4. two different cable outlet options there are two directions available for the cable outlets, 45 degree upward or downward. 5. aluminum die cast cover aluminum was selected for the plug side cover due to its lightweight and emi performance. 6. rugged structure the pcb type receptacle is designed with screw locations that allow it to be secured to the pcb or panel. this feature prevents insertion and extraction stress delivered to the soldered area. (pcb-mount type only.) 7. contact protection surrounding structure protects the contacts from possible dust attachment fallen from the top of the plug during insertion and extraction for system maintenance. 8. flexibility and options of our coding key system our die cast coding key system offers up to 100 combinations and allows you to use multiple connectors without the danger of miss-mating. slide lock locked slide lock unlocked -fwfspqfsbujpo jtbwbjmbcmf -fwfspqfsbujpo jtjobddfttjcmf taper for easy mating suf cient mating guide &btz nbujoh red mark is visible red mark is covered spring contact non-spring contact fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 tj*a series interface connector for railway applications product speci cations ratings voltage ac/dc 30v, 130v op. temp. range -40 to +105? (note 2) current 4a/pin (note 1) with hf-wv0 1.25 sq (16awg) stor. temp. range -55 to +85? (note 3) items speci cations conditions 1. contact resistance 10m?max (note 4) measured at 100ma 2. insulation resistance minimum of 5,000m? measured at dc 500v 3. withstand voltage no ashover or breakdown apply ac 1,260 v for 1 minute 4. durability contact resistance : increase by 20m?or less from the initial value 500 mating cycles 5. vibration resistance 1) no electric outage of 10? or more 2) no breakage, cracks or loosened parts jis e 4031, section 1, grade b freq. range : 5-150hz, vib. cond. rms : 7.9m/s 2 test for 5 hours each for 3 axial directions 6. shock resistance jis e 4031, section 1, grade b acceleration 50m/s 2 , duration 30 ms, half-sine wave, test 3 times each for 3 axial directions 7. temperature cycles 1) change of contact resistance : 20m?max 2) no breakage, cracks or loose parts. temperature : -40 +15 to +35 +105 +15 to +35? time : 30 2 to 3 30 2 to 3 min repeat 5 cycles of the above. 8. moisture-resistance 1) change of contact resistance : 20m?max 2) insulation resistance : minimum of 1,000m? (after drying) 3) no breakage, cracks or loose parts leave in temperature 60 ??, humidity 95% for 96 hours. (in mated condition) note 1 : depending on pcb design and cables used. note 2 : includs temperature rise caused by current ow. note 3 : packing materials not included. operating temperature rang e is applied to storage conditions after mounting the produc t. note 4 : excluding conductor resistance of the cable. materials / finish receptacle (pcb type) parts materials color/finish remarks insulator pbt resin black ul94v-0 contact copper alloy partially gold plated ? insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? receptacle (in-line type) parts materials color/finish remarks insulator pbt resin black ul94v-0 insert nut copper alloy nickel plating ? shell zinc alloy nickel plating ? plug parts materials color/finish remarks insulator pbt resin black ul94v-0 cover case aluminum alloy chrome plating over nickel under plating ? ground contact phosphorous bronze nickel plating ? lever stainless steel ? ? spring stainless steel ? ? retention plate stainless steel ? ? clamp metal steel nickel plating ? screw steel nickel plating ? crimp contact parts materials color/finish remarks crimp contact copper alloy contact area: gold plating barrel area: tin plating ? coding key system parts materials color/finish remarks coding key system zinc alloy nickel plating ? screw steel nickel plating ? cap parts materials color/finish remarks cap pc resin black ul94v-0 3 tj*a series interface connector for railway applications product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. receptacle (pcb type) tj 10 a ? 41 p ? ?
^ _ ^ ` a ) receptacle (in-line type) tj 50 a ? 41 p ^ _ ^ ` a plug tj 50 a ? 41 s ? u ? $7 ^ _ ^ ` a b c ^ series name tj ? a _ wiring style 10 50 right angle dip crimp type ` no. of contacts 28 41 28 contacts 41 contacts a connector type p s ky receptacle connector (male contacts) plug connector (female contacts) coding key system b cable outlet direction u d 45 degrees upward 45 degrees downward c clamp metal type cv cv1 standard for cable tie fixing d applicable cable type 1618 2022 0.75 ? 1.25sq ( 16 to 18awg ) 0.3 ? 0.5sq ( 20 to 22awg ) e contact type pc y sc crimp contact for receptacle (male contact) crimp contact for plug (female contact) f delivery form (note 1) none y f loose piece contacts (100 pcs/pack) reel contacts (4,000 pcs/reel) ) contact plating type a contact area : gold plating ) serial number none a standard for thin cable insulation ) special specifications none contact area : gold plating thickness 0.76? ) key type (note 2) p* y s* male side key (5 types of pa, pb, pc, pd and pe) female side key (5 types of sa, sb, sc, sd and se) ) cap dc cap note 1 : if the manual crimp tool is used, make sure you select the loose piece contacts. note 2 : all types are compatible regardless of the receptacle or plug. make sure that the p (male) and s (female) are paired together, such as the tj-ky-pa for the receptacle and the tj-ky-sa for t he plug. functional diagram crimp contact tj 50 a ? 1618 sc f a ? a ? ?
^ _ ^ d e f) ) ) coding key system tj ? ky ? pa ^ a ) cap tja ? p ? dc ^ a) coding key system y 2 tj-ky-** 3 receptacle (pcb type) y 2 tj10a-**p 3 plug (upward facing cable outlet) 2 tj50a-41s-u-cv 3 coding key system y 2 tj-ky-** 3 crimp contact (male) y 2 tj50a-****pc*a 3 cap receptacle (in-line type) y 2 tj50a-41p 3 plug(downward facing cable outlet) y 2 tj50a-41s-d-cv 3 crimp contact (female) y 2 tj50a-****sc*a 3 4 tj*a series interface connector for railway applications receptacle (pcb type) contact no.1 contact no.d contact no.e 12.65 0.55 0.7 63.9 72.4 6.05 80 72.1 58.5 4.5 b a 610 3 5 c 0.64 m2.50.45 14.5 66 19 79.25 p= q attachment part no. hrs no. a b c d e (no. of contacts) remarks tj10a-28p 236-3118-3 00 ??? 15 28 contact area : gold plating 0.76m tj10a-41p 236-3100-8 00 2.25 56.25 2.5 28 41 note : pcb securing screws are not included with this product. receptacle (in-line type) 14.5 66 30 16.5 13.55 72.4 63.9 13.2 19 79.25 80 q attachment part no. hrs no. no. of contacts remarks tj50a-41p 236-3117-0 00 41 ? 5 tj*a series interface connector for railway applications plug cap q terminal housing m30.54 (ground cable connection point) m30.5 m30.5 (10) 4.5 51 1.6 44 7 67.1 63.5 14.3 8.5 12.9 34 79.3 84.1 7.35 6.5 10.75 84.1 79.3 34 4.75 8.15 87.9 (a) (b) q fastening screw q cable clamp cv or cv1 51 44 33 1.6 2.5 12.6 or part no. hrs no. a b no. of contacts remarks tj50a-41s-u-cv 236-3101-0 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv tj50a-41s-u-cv(01) 236-3101-0 01 4.8 3.8 41 only insulator u tj50a-41s-u-cv(02) 236-3101-0 02 ?? ? only clamp metal cv tj50a-41s-d-cv 236-3102-3 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv tj50a-41s-d-cv(01) 236-3102-3 01 3.8 4.8 41 only insulator d tj50a-41s-u-cv1 236-3119-6 00 4.8 3.8 41 cable outlet direction : 45 deg. upward, clamp metal cv1 tj50a-41s-u-cv1(02) 236-3119-6 02 ?? ? only clamp metal cv1 tj50a-41s-d-cv1 236-3120-5 00 3.8 4.8 41 cable outlet direction : 45 deg. downward, clamp metal cv1 coding key system m2.50.45 m2.50.45 5+,:1? 5+,:4? 6.3 0.9 7.7 9.7 12.8 (11) 6.3 0.9 11.7 12.8 a p s a part no. hrs no. remarks tja-p-dc 236-3128-0 ? part no. hrs no. remarks tj-ky-pa 236-3107-7 50 pcs/pack tj-ky-pb 236-3108-0 tj-ky-pc 236-3109-2 tj-ky-pd 236-3110-1 tj-ky-pe 236-3111-4 tj-ky-sa 236-3112-7 tj-ky-sb 236-3113-0 tj-ky-sc 236-3114-2 tj-ky-sd 236-3115-5 tj-ky-se 236-3116-8 10.6 2.6 18.7 74.8 6 tj*a series interface connector for railway applications crimp contact (female) part no. hrs no. a b c d remarks tj50a-1618sca 236-3103-6 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022sca 236-3104-9 1.9 3.3 2.7 3.35 tj50a-1618scfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022scfa 1.9 3.3 2.7 3.35 tj50a-1618sca-a 236-3122-0 2.6 2.9 3.45 2.9 contact area : gold 0.76 m discrete contacts (100 pcs/pack) TJ50A-2022SCA-A 236-3123-0 1.9 2.4 2.7 1.94 crimp contact (male) b manual crimp tools part no. hrs no. a b c d remarks tj50a-1618pca 236-3105-1 2.6 4.1 3.45 4.5 contact area : gold 0.76 m discrete contacts (100 pcs/pack) tj50a-2022pca 236-3106-4 1.9 3.3 2.7 3.35 tj50a-1618pcfa not developed yet. please call us. 2.6 4.1 3.45 4.5 contact area : gold 0.76 m end-to-end contacts (4,000 pcs/reel) tj50a-2022pcfa 1.9 3.3 2.7 3.35 tool frame * die set upper row : part no. lower row : hrs no. applicable contacts applicable cables maker part no. nominal cross section mm 2 ht702 2 250-1001-1 3 tj50a-1618-a 2 250-1023-4 3 tj50a-1618pca tj50a-1618sca hitachi metals, ltd. hf-wv0 nh-wex0 1.25 0.75 tj50a-2022-a 2 250-1024-7 3 tj50a-2022pca tj50a-2022sca 0.5 nh-wex0 0.3 tj50a-17-a 2 250-1033-0 3 tj50a-1618sca-a huber+suhner radox tenuis-tw 1 tj50a-18-a 2 250-1034-0 3 0.75 tj50a-20-a 2 250-1035-0 3 TJ50A-2022SCA-A 0.5 * note : part numbers listed above are for complete die sets. spare or replacement parts are on page 7. applicable wire gauge marking 17.8 2.15 (b) (a) 2.25 2.15 (d) (c) 1618p applicable wire gauge marking 0.7 2.25 1.35 2.15 26.25 (a) (b) (c) (d) 7 tj*a series interface connector for railway applications b manual crimp tools the hirose hand tool for the tj*a series features replaceable die sets and parts. this allows you the ability to use one hiros e tool body and switch between the two hirose die sets to crimp either of the tj*a terminals. due to wear, neglect or loss, replacement parts are also available for the hirose die sets. please see the chart at the bottom of page seven for these part numbers. please be careful to select the correct replacement part based on the terminal and wire size you are t rying to crimp. if you have any concern on the correct part to purchase, a hirose sales representative will be glad to assist in selecting the correct part. *please refer to the bottom of page 6 and 7 for product numbers and descriptions. ?5ppm'sbnf part no. hrs no. ht702 250-1001-1 00 b automatic crimper please call us. b extraction tools part no. hrs no. remarks pq50s/re-md 902-2202-2 00 1 pcs/box 5if xjsf dsjnqfs boe jotvmbujpo dsjnqfs bsf xjsf hbvhf tqfdjgjd &bdidsjnqjohmpdbujpojtnbslfepo uifqbsu1mfbtfnblftvsfuibuzpv ibwffbdidsjnqfspsjfoubufeupuif tqfdjp dxjsfhbvhfzpvbsfvtjoh ? tool frame ? crimp spacer ? wire crimper ? insulation crimper m3 screw (included with tool frame ? ) m2 screw (included with tool frame ? ) ? tool frame ?? contact holders a, b assembled ? wire anvil ? insulation anvil m3 screw (included with tool frame ? ) ? contact holder b ? contact holder a upper row : product no. / lower row : hrs no. ? ic insulation crimper ? wc ( wire crimper ) ? ia ( insulation anvil ) ? wa ( wire anvil ) ? contact holder a ? contact holder b ? crimper spacer 286648 2 250-1023-4(61) 3 286649 2 250-1023-4(62) 3 286650 2 250-1023-4(63) 3 286651 2 250-1023-4(64) 3 286652 2 250-1023-4(65) 3 286653 2 250-1023-4(66) 3 285996 2 250-1023-4(67) 3 286654 2 250-1024-7(61) 3 286655 2 250-1024-7(62) 3 286656 2 250-1024-7(63) 3 286657 2 250-1024-7(64) 3 286652 2 250-1024-7(65) 3 286653 2 250-1024-7(66) 3 285996 2 250-1024-7(67) 3 287347 2 250-1033-0(61) 3 286960 2 250-1033-0(62) 3 287343 2 250-1033-0(63) 3 286651 2 250-1033-0(64) 3 286652 2 250-1033-0(65) 3 286653 2 250-1033-0(66) 3 285996 2 250-1033-0(67) 3 287342 2 250-1034-0(61) 3 286649 2 250-1034-0(62) 3 287343 2 250-1034-0(63) 3 286651 2 250-1034-0(64) 3 286652 2 250-1034-0(65) 3 286653 2 250-1034-0(66) 3 285996 2 250-1034-0(67) 3 287344 2 250-1035-0(61) 3 286655 2 250-1035-0(62) 3 287345 2 250-1035-0(63) 3 286657 2 250-1035-0(64) 3 286652 2 250-1035-0(65) 3 286653 2 250-1035-0(66) 3 285996 2 250-1035-0(67) 3 * note : part numbers listed above are for component parts needed for repair or service. part numbers for complete die sets ca n be found on page 6. 8 tj*a series interface connector for railway applications b recommended pcb layout dimensions (pcb thickness : t= 1.6mm) tj10a-**p (land dia.) (through-hole finished dia.) e d? 1.2 0.1 y 0 ? 1.8 0.1 contact no.d contact no.14 contact no.1 e ( 88.9 ) 72.10.05 58.50.05 b 0.05 p= 4.5 0.05 p= 4.50.05 a0.05 6 0.05 5 0.05 c0.05 9.890.05 ( 3.57 ) 2( 2.7 ) 2?2.8 0.1 y 0 part no. a b c d tj10a-28p ? ? ? 28 tj10a-41p 2.25 56.25 2.5 41 for dimensions in "( )", apply dimensions of euroboard standards. b recommended panel dimensions 72.40.1 65.60.1 13.850.1 19.40.15 (spacer outline) 80 (spacer outline) panel thickness : a r30.15 (spacer outline) 2?2.7 0.05 0 4r 10.05 part no. panel thickness : a tj10a-28p 2.50.1 tj10a-41p tj50a-41p 2.5 +0.7/-0.2 note 1 : if the panel thickness is less than what was described above, then spacers can be used to adjust the panel thickness. note 2 : if conditions exist where emc/emi is required, apply a conductive surface treatment such as a non-chromate treatment to the panel surface. the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 12/2016. contents are subject to change without notice for the purpose o f improvements. 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ?

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